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United States
Securities and Exchange Commission
Washington, D.C. 20549

Form 10-Q

     
[ü]   Quarterly report pursuant to Section 13 or 15(d) of the Securities Exchange Act of 1934
    For the quarterly period ended June 30, 2002, or
     
o   Transition report pursuant to Section 13 or 15(d) of the Securities Exchange Act of 1934
    For the transition period from                    to                    .

Commission File No. 0-13787

INTERMET Corporation
(Exact name of registrant as specified in its charter)

     
Georgia   58-1563873
(State or other jurisdiction of   (IRS Employer
incorporation or organization)   Identification No.)
     
5445 Corporate Drive, Suite 200, Troy, Michigan   48098-2683
(Address of principal executive offices)   (Zip code)

(248) 952-2500
(Registrant’s telephone number, including area code)

Indicate by check mark whether the registrant (1) has filed all reports required to be filed by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months (or for such shorter period that the registrant was required to file such reports), and (2) has been subject to such filing requirements for the past 90 days. Yes X No

At August 7, 2002 there were 25,466,303 shares of common stock, $0.10 par value, outstanding.

 


TABLE OF CONTENTS

Part I — Financial Information
Item 1. Interim Condensed Consolidated Financial Statements (Unaudited)
Notes to Interim Condensed Consolidated Financial Statements (Unaudited)
Item 2. Management’s Discussion and Analysis of Financial Condition and Results of Operations
Item 3.   Quantitative and Qualitative Disclosures about Market Risk
Part II — Other Information
Item 1. Legal Proceedings
Item 6.   Exhibits and Reports on Form 8-K
Signatures
Exhibit index
Certification of Chief Executive Officer
Certification of Chief Financial Officer


Table of Contents

INDEX

INTERMET Corporation

         
Page No.   Description

 
3   PART I   FINANCIAL INFORMATION
         
3   Item 1   Interim Condensed Consolidated Financial Statements (Unaudited)
         
8       Notes to Interim Condensed Consolidated Financial Statements (Unaudited)
         
28   Item 2   Management’s Discussion and Analysis of Financial Condition and Results of Operations
         
32   Item 3   Quantitative and Qualitative Disclosures About Market Risk
         
33   PART II   OTHER INFORMATION
         
33   Item 1   Legal Proceedings
         
34   Item 6   Exhibits and Reports on Form 8-K
         
35       Signatures
         
38       Exhibit List

 


Table of Contents

Part I — Financial Information

Item 1. Financial Statements
INTERMET Corporation

Interim Condensed Consolidated Statements of Income
(Unaudited)
(in thousands of dollars, except for per share data)

                                         
            For the three months ended     For the six months ended  
           
   
 
            June 30,     June 30,     June 30,     June 30,  
            2002     2001     2002     2001  
           
   
   
   
 
Net sales
  $ 217,958     $ 227,997     $ 424,054     $ 451,729  
Cost of sales
    195,013       206,191       380,590       412,578  
 
 
   
   
   
 
Gross profit
    22,945       21,806       43,464       39,151  
Operating expenses:
                               
   
Selling, general and administrative
    8,625       8,448       16,685       16,339  
   
Goodwill amortization
          1,558             3,115  
   
Other operating expense (income)
    296       (136 )     237       (250 )
 
 
   
   
   
 
Operating profit
    14,024       11,936       26,542       19,947  
Other income (expense):
                               
   
Interest, net
    (6,405 )     (7,363 )     (12,759 )     (15,275 )
   
Other income, net
    81       354       627       2,199  
 
 
   
   
   
 
 
    (6,324 )     (7,009 )     (12,132 )     (13,076 )
Income before income taxes
    7,700       4,927       14,410       6,871  
Provision for income taxes
    2,347       2,062       4,702       3,206  
 
 
   
   
   
 
Net income before extraordinary item and cumulative effect of a change in accounting principle
    5,353       2,865       9,708       3,665  
 
Extraordinary item, net of tax
    (603 )             (603 )        
Cumulative effect of a change in accounting principle, net of tax
                    481          
 
 
   
   
   
 
Net income
  $ 4,750     $ 2,865     $ 9,586     $ 3,665  
 
 
   
   
   
 
Earnings per common share:
                               
Basic
                               
 
Earnings before extraordinary item and cumulative effect of a change in accounting principle
  $ 0.21     $ 0.11     $ 0.38     $ 0.14  
     
Extraordinary item
    (0.02 )             (0.02 )        
     
Cumulative effect of a change in accounting principle
                    .02          
 
 
   
   
   
 
Earnings per share — basic
  $ 0.19     $ 0.11     $ 0.38     $ 0.14  
 
 
   
   
   
 
Diluted
                               
Earnings before extraordinary item and cumulative effect of a change in accounting principle
  $ 0.20     $ 0.11     $ 0.378     $ 0.14  
 
Extraordinary item
    (0.02 )             (0.023 )        
 
Cumulative effect of a change in accounting principle
                    .019          
 
 
   
   
   
 
Earnings per share — diluted
  $ 0.18     $ 0.11     $ 0.374     $ 0.14  
 
 
   
   
   
 
Weighted average shares outstanding:
                               
       
Basic
    25,433       25,371       25,402       25,368  
       
Diluted
    25,880       25,481       25,712       25,438  
 
 
   
   
   
 

See accompanying notes.

 


Table of Contents

INTERMET Corporation

Interim Condensed Consolidated Balance Sheets

                     
        June 30,     December 31,  
        2002     2001  
       
   
 
        (Unaudited)          
        (in thousands of dollars)  
Assets
               
Current assets:
               
 
Cash and cash equivalents
  $ 5,905     $ 13,866  
 
Accounts receivable:
               
   
Trade, less allowance for doubtful accounts of $10,402 in 2002 and $10,727 in 2001
    90,977       95,601  
   
Other
    13,555       16,439  
 
 
 
   
 
 
    104,532       112,040  
 
Inventories
    65,855       71,857  
 
Other current assets
    33,862       33,632  
 
 
   
 
Total current assets
    210,154       231,395  
 
Property, plant and equipment, at cost
    658,677       646,637  
Less:
               
 
Accumulated depreciation and foreign industrial development grants, net of amortization
    306,396       275,881  
 
 
 
   
 
Net property, plant and equipment
    352,281       370,756  
Goodwill
    217,016       217,016  
Other noncurrent assets
    33,793       24,166  
 
 
   
 
Total assets
  $ 813,244     $ 843,333  
 
 
   
 

See accompanying notes.

 


Table of Contents

INTERMET Corporation

Interim Condensed Consolidated Balance Sheets

                   
      June 30,     December 31,  
      2002     2001  
     
   
 
      (Unaudited)          
      (in thousands of dollars)  
Liabilities and shareholders’ equity
               
Current liabilities:
               
 
Accounts payable
  $ 78,808     $ 81,244  
 
Income taxes and other accrued liabilities
    76,434       63,008  
 
Long term debt due within one year
    1,606       173,352  
 
 
   
 
Total current liabilities
    156,848       317,604  
Noncurrent liabilities:
               
 
Long term debt due after one year
    306,220       190,070  
 
Retirement benefits
    60,392       60,583  
 
Other noncurrent liabilities
    18,132       21,796  
 
 
   
 
Total noncurrent liabilities
    384,744       272,449  
 
Shareholders’ equity:
               
 
Common stock
    2,599       2,590  
 
Capital in excess of par value
    57,058       56,761  
 
Retained earnings
    215,056       207,512  
 
Accumulated other comprehensive income
    (2,972 )     (13,389 )
 
Unearned restricted stock
    (89 )     (194 )
 
 
 
   
 
Total shareholders’ equity
    271,652       253,280  
 
 
 
   
 
Total liabilities and shareholders’ equity
  $ 813,244     $ 843,333  
 
 
   
 

See accompanying notes.

 


Table of Contents

INTERMET Corporation

Interim Condensed Consolidated Statements of Cash Flows

                   
      For the six months ended  
     
 
      June 30,     June 30,  
      2002     2001  
     
   
 
      (Unaudited)  
      (in thousands of dollars)  
Operating activities:
               
Net income
  $ 9,586     $ 3,665  
Adjustments to reconcile net income to cash provided by (used in) operating activities:
               
 
Depreciation and amortization
    25,839       29,177  
 
Results of equity investment
    (419 )     (504 )
 
Net increase (decrease) in operating assets and liabilities
    17,347       (32,408 )
 
 
   
 
Net cash provided by (used in) operating activities
    52,353       (70 )
Investing activities:
               
 
Additions to property, plant and equipment
    (3,376 )     (21,853 )
 
Proceeds from insurance
          2,179  
 
Additions to property, plant and equipment covered by insurance
            (2,179 )
 
Other
    360        
 
 
   
 
Net cash used in investing activities
    (3,016 )     (21,853 )
Financing activities:
               
 
Payments on term debt
    (171,750 )      
 
Proceeds from debt offering
    175,000        
 
Net (decrease) increase in debt
    (58,898 )     93,027  
 
Payment of debt issue costs
    (5,100 )      
 
Dividends paid
    (2,034 )     (2,032 )
 
Issuance of common stock
    402        
 
 
   
 
Net cash (used in) provided by financing activities
    (62,380 )     90,995  
Effect of exchange rate changes on cash and cash equivalents
    5,082       1,038  
 
 
   
 
Net (decrease) increase in cash and cash equivalents
    (7,961 )     70,110  
Cash and cash equivalents at beginning of period
    13,866       19,737  
 
 
   
 
Cash and cash equivalents at end of period
  $ 5,905     $ 89,847  
 
 
   
 

See accompanying notes.

 


Table of Contents

INTERMET Corporation

Notes to Interim Condensed Consolidated Financial Statements

June 30, 2002 (Unaudited)

1.   Basis of Presentation

The accompanying unaudited condensed consolidated financial statements have been prepared in accordance with accounting principles generally accepted in the United States for interim financial information and with the instructions to Form 10-Q and Article 10 of Regulation S-X. Accordingly, they do not include all of the information and footnotes required by accounting principles generally accepted in the United States for complete financial statements. In the opinion of management, all adjustments (consisting of normal recurring accruals) considered necessary for a fair presentation have been included. Operating results for the six-month period ended June 30, 2002 are not necessarily indicative of the results that may be expected for the year ending December 31, 2002.

The balance sheet at December 31, 2001 has been derived from the audited financial statements at that date but does not include all of the information and footnotes required by accounting principles generally accepted in the United States for complete financial statements.

The data provided for the three and six months ended June 30, 2001 vary from amounts previously reported on the INTERMET Form 10-Q for the quarter ended June 30, 2001. See note 13 to the audited financial statements contained in the INTERMET Form 10-K for the year ended December 31, 2001 for a reconciliation of the amounts given with those previously reported.

For further information, refer to the consolidated financial statements and footnotes thereto included in the INTERMET annual report on Form 10-K for the year ended December 31, 2001.

In April 2002, Statement of Financial Accounting Standards (“SFAS”) No. 145, “Rescission of FASB Statement 4, 44 and 64, Amendment of FASB Statement No. 13 and Technical Corrections,” was issued. For most companies, SFAS 145 will require gains and losses associated with the extinguishment of debt be classified as income or loss from continuing operations rather than as extraordinary items. We will be required to adopt SFAS 145 on January 1, 2003. Upon adoption, any gain or loss on extinguishment of debt previously classified as an extraordinary item in prior periods presented that does not meet the criteria for such classification will be reclassified to a component of continuing operations.

 


Table of Contents

INTERMET Corporation

Notes to Interim Condensed Consolidated Financial Statements

June 30, 2002 (Unaudited)

2.   Inventories

Net inventories consist of the following (in thousands of dollars):

                 
    June 30,     December 31,  
    2002     2001  
   
   
 
Finished goods
  $ 14,622     $ 15,756  
Work in process
    9,230       12,080  
Raw materials
    4,355       6,259  
Supplies and patterns
    37,648       37,762  
 
 
   
 
 
  $ 65,855     $ 71,857  
 
 
   
 

 


Table of Contents

INTERMET Corporation

Notes to Interim Condensed Consolidated Financial Statements (continued)

June 30, 2002 (Unaudited)

3.   Property, Plant and Equipment

Gross property, plant and equipment consist of the following (in thousands of dollars):

                 
    June 30,     December 31,  
    2002     2001  
   
   
 
Land
  $ 5,228     $ 5,204  
Buildings and improvements
    130,702       122,425  
Machinery and equipment
    512,943       505,025  
Construction in progress
    9,804       13,983  
 
 
   
 
 
  $ 658,677     $ 646,637  
 
 
   
 

4.   Adoption of Accounting Policy

We have goodwill which consists of costs in excess of net assets acquired of $217.0 million which is net of accumulated amortization of $21.9 million at both June 30, 2002 and December 31, 2001. On January 1, 2002, we adopted SFAS 142, “Goodwill and Other Intangible Assets.” Under this statement, goodwill is no longer amortized but is subject to annual impairment tests (or more frequent tests if impairment indicators arise). As required under SFAS 142, we wrote off negative goodwill of $481,000, net of taxes, in the first quarter of 2002 as a cumulative effect of a change in accounting principle. In addition, we performed impairment tests of our goodwill as required and determined that no impairment of the goodwill existed at the effective date of adoption.

The following table is presented as if goodwill was no longer amortized as of January 1, 2001 (in thousands of dollars, except per share data):

                                   
      For the three months ended     For the six months ended  
     
   
 
      June 30, 2002     June 30, 2001     June 30, 2002     June 30, 2001  
     
   
   
   
 
Reported net income after extraordinary item and cumulative effect of a change in accounting principle
  $ 4,750     $ 2,865     $ 9,586     $ 3,665  
Add back: Goodwill amortization, net of taxes
          1,413             2,426  
 
 
   
   
   
 
Adjusted net income
  $ 4,750     $ 4,278     $ 9,586     $ 6,091  
 
 
   
   
   
 
Basic earnings-per-share:
                               
 
Reported net income
  $ 0.19     $ 0.11     $ 0.38     $ 0.14  
 
Add back: Goodwill amortization, net of taxes
          0.06             0.10  
 
 
   
   
   
 
 
Adjusted net income
  $ 0.19     $ .17     $ 0.38     $ 0.24  
 
 
   
   
   
 
Diluted earnings-per-share:
                               
 
Reported net income
  $ 0.18     $ 0.11     $ 0.37     $ 0.14  
 
Add back: Goodwill amortization, net of taxes
          0.06             0.10  
 
 
   
   
   
 
 
Adjusted net income
  $ 0.18     $ 0.17     $ 0.37     $ 0.24  
 
 
   
   
   
 

 


Table of Contents

INTERMET Corporation

Notes to Interim Condensed Consolidated Financial Statements (continued)

June 30, 2002 (Unaudited)

5.   Debt

In July of 2001 we entered into an agreement with our banks providing for a new term loan facility for $182.8 million, replacing an existing $200 million term loan and a $15 million unsecured note held by Scotia Bank. At the same time, we renegotiated certain terms of our existing $300 million revolving credit facility. The interest rate on our revolving credit facility is currently LIBOR plus 3.25% (as of June 30, 2002 the rate was approximately 5.1%). The revolving credit loan facility expires in November, 2004.

On June 13, 2002, we completed a seven-year senior note offering of $175 million. The notes bear a fixed rate of interest at 9.75% and will mature on June 15, 2009. Interest is due June 15 and December 15, commencing December 15, 2002. The notes are unsecured and will rank equally with all of our existing and future unsecured senior debt. The net proceeds of the senior note offering were used to pay off the remaining balance on the bank term loan ($161.7 million) and for working capital purposes. At June 30, 2002, $46 million was accessible to us under our most restrictive covenants. Debt issuance costs of $5.1 million capitalized in connection with the debt offering are included in “other noncurrent assets” in the accompanying balance sheet and will be amortized over seven years. See note 11 for additional information regarding the senior unsecured notes.

Long term debt consists of the following (in thousands of dollars):

                 
    June 30,     December 31,  
    2002     2001  
   
   
 
Revolving credit facility
  $ 90,000     $ 148,000  
Term loan
          171,750  
Industrial revenue bonds
    40,550       41,050  
Capitalized leases and other debt
    2,276       2,622  
Senior notes from June, 2002 bond offering
    175,000        
 
 
   
 
Total debt
    307,826       363,422  
Less amounts due within one year
    1,606       173,352  
 
 
   
 
Debt due after one year
  $ 306,220     $ 190,070  
 
 
   
 

Maturities of long-term debt at June 30, 2002 and for each twelve-month period ending June 30 are as follows (in thousands of dollars):

         
2003
  $ 1,606  
2004
    1,475  
2005
    91,432  
2006
    2,813  
2007
    500  
Thereafter
    210,000  
 
 
 
 
  $ 307,876  
 
 
 

 


Table of Contents

INTERMET Corporation

Notes to Interim Condensed Consolidated Financial Statements (continued)

June 30, 2002 (Unaudited)

6.   Comprehensive Income

Total comprehensive income consisted of the following (in thousands of dollars):

                                   
      For the three months ended     For the six months ended  
     
   
 
      June 30,     June 30,     June 30,     June 30,  
      2002     2001     2002     2001  
     
   
   
   
 
Net income
  $ 4,750     $ 2,865     $ 9,586     $ 3,665  
Other comprehensive income (loss):
                               
 
Fair value of interest rate swap
    (130 )     (278 )     312       (690 )
 
Foreign currency translation adjustment
    11,620       (551 )     10,105       (261 )
 
 
   
   
   
 
Total other comprehensive income (loss)
    11,490       (829 )     10,417       (951 )
 
 
   
   
   
 
Total comprehensive income
  $ 16,240     $ 2,036     $ 20,003     $ 2,714  
 
 
   
   
   
 

 


Table of Contents

INTERMET Corporation

Notes to Interim Condensed Consolidated Financial Statements (continued)

June 30, 2002 (Unaudited)

7.   Reporting for Business Segments

We evaluate the operating performance of our business units individually. Under the provisions of SFAS No. 131, “Disclosures about Segments of an Enterprise and Related Information,” we have aggregated operating segments that have similar characteristics, including manufacturing processes and raw materials. The ferrous-metals segment consists of ferrous foundry operations and their related machining operations. The light-metals segment consists of aluminum, magnesium and zinc casting operations and their related machining operations. Corporate and other consists of operations that do not fall within the other segments and has been combined with the corporate business unit and its related expenses and eliminations. This information is displayed in the following table:

                                   
      Ferrous             Corporate and          
      Metals     Light Metals     Other     Consolidated  
     
   
   
   
 
              (in thousands of dollars)          
Three-month period ended June 30, 2002:
                               
 
Net sales
  $ 140,145     $ 74,202     $ 3,611     $ 217,958  
 
 
Operating profit (loss)
    8,986       7,326       (2,288 )     14,024  
 
Interest, net
    (965 )     (1,038 )     (4,402 )     (6,405 )
 
Other, net
                81       81  
 
Taxes
    (2,611 )     (2,502 )     2,766       (2,347 )
 
Extraordinary item
                (603 )     (603 )
 
                         
 
 
Net income
                          $ 4,750  
 
                         
 
Three-month period ended June 30, 2001:
                               
 
Net sales
  $ 142,024     $ 81,750     $ 4,223     $ 227,997  
 
 
Operating profit (loss)
    11,070       5,875       (5,009 )     11,936  
 
Interest, net
    (1,526 )     (1,609 )     (4,228 )     (7,363 )
 
Other, net
                354       354  
 
Taxes
    (3,246 )     (1,814 )     2,998       (2,062 )
 
                         
 
 
Net income
                          $ 2,865  
 
                         
 

 


Table of Contents

INTERMET Corporation

Notes to Interim Condensed Consolidated Financial Statements (continued)

June 30, 2002 (Unaudited)

                                   
      Ferrous             Corporate and          
      Metals     Light Metals     Other     Consolidated  
     
   
   
   
 
              (in thousands of dollars)          
Six-month period ended June 30, 2002:
                               
 
Net sales
  $ 273,782     $ 143,409     $ 6,863     $ 424,054  
 
 
Operating profit (loss)
    16,703       13,644       (3,805 )     26,542  
 
Interest, net
    (2,379 )     (2,227 )     (8,153 )     (12,759 )
 
Other, net
                627       627  
 
Taxes
    (4,811 )     (4,567 )     4,676       (4,702 )
 
Extraordinary item
                (603 )     (603 )
 
Cumulative effect of a change in accounting principle
    481                   481  
 
                         
 
 
Net income
                          $ 9,586  
 
                         
 
Six-month period ended June 30, 2001:
                               
 
Net sales
  $ 283,129     $ 160,615     $ 7,985     $ 451,729  
 
 
Operating profit (loss)
    21,342       6,930       (8,325 )     19,947  
 
Interest, net
    (2,986 )     (3,176 )     (9,113 )     (15,275 )
 
Other, net
    1,555             644       2,199  
 
Taxes
    (6,755 )     (1,835 )     5,384       (3,206 )
 
                         
 
 
Net income
                          $ 3,665  
 
                         
 

 


Table of Contents

INTERMET Corporation

Notes to Interim Condensed Consolidated Financial Statements (continued)

June 30, 2002 (Unaudited)

8.   Environmental and Legal Matters

INTERMET and its subsidiaries are a party to a number of environmental matters and legal proceedings in the ordinary course of business.

On March 14, 2002, we entered into a Consent Order with the U.S. Environmental Protection Agency, which will require investigation of the nature and extent of any hazardous waste disposed of at our Radford, Virginia facilities. We have entered into this Consent Order in connection with the U.S. EPA’s Corrective Action Program. The Corrective Action Program is being undertaken on a nationwide basis by U.S. EPA pursuant to the Resource Conservation and Recovery Act of 1976. The Corrective Action Program requires facilities that have historically generated or handled hazardous waste to determine whether those activities have or could adversely affect groundwater or adversely affect human health. We are in the early stages of this investigation. Because we historically disposed of waste material at this site, it is possible that fines or penalties could be assessed, or that remedial action could be required, with respect to that on-site disposal. At this time we cannot predict the amount of potential fines or penalties or the cost of remedial action, if any.

On March 5, 2000 we suffered a catastrophic accidental explosion and fire at our New River Foundry, located in Radford, Virginia. Three employees were fatally injured and others were injured, several seriously. On March 2, 2002 the representatives of the three deceased employees, and three of the injured employees, filed lawsuits seeking damages from us and others in the Circuit Court for the City of Radford, Virginia City Court. It is also possible that one or more of the other defendants in these cases might assert cross-claims against us. We intend to defend these lawsuits on the ground that, among other things, the claims asserted against us are barred by the laws of Virginia governing workers compensation. We have both primary and excess liability insurance policies covering potential liability to employees and others and believes that it is adequately insured against any likely liability for the deaths or injuries arising out of this incident. However, if we were held to be liable in these cases, and if its insurance policies did not provide coverage for the damages, the amounts that could be incurred could be material.

 


Table of Contents

INTERMET Corporation

Notes to Interim Condensed Consolidated Financial Statements (continued)

June 30, 2002 (Unaudited)

We are also a party to a number of other legal proceedings in the ordinary course of business. We do not believe that such other pending or threatened legal proceedings to which we are a party, or to which any of our property is subject, will have a material adverse effect on our consolidated financial position, results of operations or liquidity taken as a whole.

9. Earnings per Share

Basic earnings per share is computed by dividing income available to shareholders of common stock by the weighted average number of common shares outstanding for the period. The dilutive earnings per share calculation reflects the assumed exercise of stock options and issuance of unearned restricted stock.

 


Table of Contents

INTERMET Corporation

Notes to Interim Condensed Consolidated Financial Statements (continued)

June 30, 2002 (Unaudited)
(in thousands of dollars, except per share data)

                                       
          For the three months ended     For the six months ended  
         
   
 
          June 30,     June 30,     June 30,     June 30,  
          2002     2001     2002     2001  
         
   
   
   
 
Numerator:
                               
 
Net Income
  $ 4,750     $ 2,865     $ 9,586     $ 3,665  
Denominator:
                               
 
Denominator for basic earnings per share — weighted average shares
    25,444       25,371       25,413       25,368  
 
Effect of shares held in deferred compensation plan
    (11 )           (11 )      
 
 
 
   
   
   
 
 
Denominator for basic earnings per share — adjusted weighted average shares
    25,433       25,371       25,402       25,368  
 
 
 
   
   
   
 
 
Effect of dilutive securities:
                               
 
Shares held in deferred compensation plan
    11             11        
 
Employee stock options and unearned restricted stock
    436       110       299       70  
 
 
 
   
   
   
 
 
Denominator for diluted earnings per share — adjusted weighted average shares and assumed exercise of options
    25,880       25,481       25,712       25,438  
 
 
 
   
   
   
 
Basic earnings per share
  $ 0.19     $ 0.11     $ 0.38     $ 0.14  
 
 
   
   
   
 
Fully diluted earnings per share
  $ 0.18     $ 0.11     $ 0.37     $ 0.14  
 
 
   
   
   
 

 


Table of Contents

INTERMET Corporation

Notes to Interim Condensed Consolidated Financial Statements (continued)

June 30, 2002 (Unaudited)

10.   Impairment of Assets and Shutdown

We permanently closed our Alexander City lost foam aluminum plant (“Alexander City”) on December 21, 2001. The Alexander City plant assets are being held for sale. Alexander City is included in the light metals segment of the Reporting For Business Segments footnote. The plant was purchased in 1995 and had employed 117 people. Alexander City had significant operational difficulties with the launches of complex components in late 2000 through the first quarter of 2001. This caused its two principal customers to question the long-term viability of the facility. They began a re-sourcing process that became too difficult and expensive to be retracted once the turnaround at the plant had occurred. Alexander City had revenues and operating losses of $23 million and $3 million, respectively, for the six months ended June 30, 2001.

The decision to close this foundry was the principal reason for recording an $11.7 million charge for impairment of assets and a $1.2 million charge for shutdown costs in the fourth quarter of 2001. The accrual for shutdown costs which is included in “Accrued liabilities” in the accompanying balance sheets as of December 31, 2001 consisted of $0.7 million for site remediation and disposal costs, $0.4 million for severance (for 18 salaried employees) and employee pay related costs, and $0.1 million in legal costs. During the six months ended June 30, 2002, Intermet paid all of the $0.4 million of severance accrued for at December 31, 2001.

 


Table of Contents

INTERMET Corporation

Notes to Interim Condensed Consolidated Financial Statements (continued)

June 30, 2002 (Unaudited)

11.   Supplemental Condensed Consolidating Financial Information

On June 13, 2002, we issued $175 million of senior notes, which will mature in 2009. The senior notes are guaranteed by each of our domestic wholly-owned subsidiaries other than Intermet International, Inc., Intermet Holding Company, Transnational Indemnity Company, and Western Capital Corporation (“Combined Guarantor Subsidiaries”). The guarantees are unconditional and joint and several. The senior notes are subordinated to any secured debt of the Company.

As of June 30, 2002, we and the guarantors had approximately $132.4 million of secured debt outstanding and approximately $155.7 million of unused commitments, net of outstanding letters of credit, under our credit facility. Some of our subsidiaries, including all of our foreign subsidiaries, are not guarantors of the notes (“Combined Non-Guarantor Subsidiaries”). The notes are also effectively subordinated to any debt and other liabilities of our subsidiaries that are not guarantors. Our non-guarantor subsidiaries had approximately $0.4 million of debt outstanding as of June 30, 2002. Under the terms of the indenture covering the notes, we are permitted to incur additional secured debt up to an amount as defined in the offering, which was $232.6 million at June 30, 2002. Other restrictions include restricted payments, repurchasing our capital stock, disposal of assets, affiliate transactions, and transfer of assets.

Presented below are summarized condensed consolidating financial information for the Company (“Parent”), the Combined Guarantor Subsidiaries, the Combined Non-Guarantor Subsidiaries and the Company on a consolidated basis as of June 30, 2002 and December 31, 2001, and for the three and six months ended June 30, 2002 and 2001.

Investments in subsidiaries are presented using the equity method of accounting. Separate financial statements of the Combined Guarantor Subsidiaries are not provided as the consolidating condensed financial information contained herein provides a more meaningful disclosure to allow investors to determine the nature of the assets held by and the operations of the combined groups.

 


Table of Contents

                                           
      Three months ended June 30, 2002  
     
 
              Combined     Combined                  
              Guarantor     Non-Guarantor                  
      Parent     Subsidiaries     Subsidiaries     Eliminations     Consolidated  
     
   
   
   
   
 
      (in thousands of dollars)  
INCOME STATEMENT DATA
                                       
Net sales
  $     $ 198,388     $ 23,318     $ (3,748 )   $ 217,958  
Cost of sales
    (54 )     178,664       20,160       (3,757 )     195,013  
 
 
   
   
   
   
 
Gross profit
    54       19,724       3,158       9       22,945  
Selling, general and administrative
    1,598       5,396       1,440       191       8,625  
Other operating (income) expenses
    35       11       440       (190 )     296  
 
 
   
   
   
   
 
Operating (loss) profit
    (1,579 )     14,317       1,278       8       14,024  
Other income and expenses:
                                       
 
Interest (expense) income, net
    (4,316 )     (2,194 )     105             (6,405 )
 
Other, net
    (264 )     182       163             81  
 
 
   
   
   
   
 
Income (loss) before income taxes
    (6,159 )     12,305       1,546       8       7,700  
Income tax (benefit) expense
    (2,562 )     4,837       72             2,347  
 
 
   
   
   
   
 
Net (loss) income before extraordinary item
    (3,597 )     7,468       1,474       8       5,353  
Extraordinary item, net of tax
    (603 )                             (603 )
 
 
   
   
   
   
 
Net (loss) income
  $ (4,200 )   $ 7,468     $ 1,474     $ 8     $ 4,750  
 
 
   
   
   
   
 

 


Table of Contents

INTERMET Corporation

Notes to Interim Condensed Consolidated Financial Statements (continued)

June 30, 2002 (Unaudited)

                                           
      Three months ended June 30, 2001  
     
 
              Combined     Combined                  
              Guarantor     Non-Guarantor                  
      Parent     Subsidiaries     Subsidiaries     Eliminations     Consolidated  
     
   
   
   
   
 
      (in thousands of dollars)  
INCOME STATEMENT DATA
                                       
Net sales
  $     $ 209,286     $ 22,699     $ (3,988 )   $ 227,997  
Cost of sales
    431       190,875       18,117       (3,232 )     206,191  
 
 
   
   
   
   
 
Gross profit
    (431 )     18,411       4,582       (756 )     21,806  
Selling, general and administrative
    1,564       6,613       1,796       33       10,006  
Other operating (income) expenses
    (27 )     674       (750 )     (33 )     (136 )
 
 
   
   
   
   
 
Operating (loss) profit
    (1,968 )     11,124       3,536       (756 )     11,936  
Other income and expenses:
                                       
 
Interest (expense) income, net
    (4,452 )     (3,082 )     171             (7,363 )
 
Other, net
    10       389       (45 )           354  
 
 
   
   
   
   
 
Income (loss) before income taxes
    (6,410 )     8,431       3,662       (756 )     4,927  
Income tax (benefit) expense
    (1,911 )     3,466       765       (258 )     2,062  
 
 
   
   
   
   
 
Net (loss) income
  $ (4,499 )   $ 4,965     $ 2,897     $ (498 )   $ 2,865  
 
 
   
   
   
   
 

 


Table of Contents

INTERMET Corporation

Notes to Interim Condensed Consolidated Financial Statements (continued)

June 30, 2002 (Unaudited)

                                           
      Six months ended June 30, 2002  
     
 
              Combined     Combined                  
              Guarantor     Non-Guarantor                  
      Parent     Subsidiaries     Subsidiaries     Eliminations     Consolidated  
     
   
   
   
   
 
      (in thousands of dollars)  
INCOME STATEMENT DATA
                                       
Net sales
  $     $ 385,324     $ 45,621     $ (6,891 )   $ 424,054  
Cost of sales
    (35 )     348,175       39,341       (6,891 )     380,590  
 
 
   
   
   
   
 
Gross profit
    35       37,149       6,280             43,464  
Selling, general and administrative
    2,413       10,837       3,054       381       16,685  
Other operating (income) expenses
    101       (1 )     517       (380 )     237  
 
 
   
   
   
   
 
Operating (loss) profit
    (2,479 )     26,313       2,709       (1 )     26,542  
Other income and expenses:
                                       
 
Interest (expense) income, net
    (7,986 )     (4,926 )     153             (12,759 )
 
Other, net
    (264 )     379       512             627  
 
 
   
   
   
   
 
Income (loss) before income taxes
    (10,729 )     21,766       3,374       (1 )     14,410  
Income tax (benefit) expense
    (4,300 )     8,622       380             4,702  
 
 
   
   
   
   
 
Net (loss) income before extraordinary item and cumulative effect of change in accounting principle
    (6,429 )     13,144       2,994       (1 )     9,708  
Extraordinary item, net of tax
    (603 )                       (603 )
Cumulative effect of change in accounting principle, net of tax
                481             481  
 
 
   
   
   
   
 
Net (loss) income
  $ (7,032 )   $ 13,144     $ 3,475     $ (1 )   $ 9,586  
 
 
   
   
   
   
 

 


Table of Contents

INTERMET Corporation

Notes to Interim Condensed Consolidated Financial Statements (continued)

June 30, 2002 (Unaudited)

                                           
      Six months ended June 30, 2001  
     
 
              Combined     Combined                  
              Guarantor     Non-Guarantor                  
      Parent     Subsidiaries     Subsidiaries     Eliminations     Consolidated  
     
   
   
   
   
 
      (in thousands of dollars)  
INCOME STATEMENT DATA
                                       
Net sales
  $     $ 413,560     $ 48,245     $ (10,076 )   $ 451,729  
Cost of sales
    890       382,833       38,085       (9,230 )     412,578  
 
 
   
   
   
   
 
Gross profit
    (890 )     30,727       10,160       (846 )     39,151  
Selling, general and administrative
    2,526       13,326       3,455       147       19,454  
Other operating (income) expenses
    575       62       (740 )     (147 )     (250 )
 
 
   
   
   
   
 
Operating (loss) profit
    (3,991 )     17,339       7,445       (846 )     19,947  
Other income and expenses:
                                       
 
Interest (expense) income, net
    (9,172 )     (6,593 )     490             (15,275 )
 
Other, net
    30       395       1,774             2,199  
 
 
   
   
   
   
 
Income (loss) before income taxes
    (13,133 )     11,141       9,709       (846 )     6,871  
Income tax (benefit) expense
    (3,940 )     4,858       2,546       (258 )     3,206  
 
 
   
   
   
   
 
Net (loss) income
  $ (9,193 )   $ 6,283     $ 7,163     $ (588 )   $ 3,665  
 
 
   
   
   
   
 

 


Table of Contents

INTERMET Corporation

Notes to Interim Condensed Consolidated Financial Statements (continued)

June 30, 2002 (Unaudited)

                                               
          June 30, 2002  
         
 
                  Combined     Combined                  
                  Guarantor     Non-Guarantor                  
          Parent     Subsidiaries     Subsidiaries     Eliminations     Consolidated  
         
   
   
   
   
 
          (in thousands of dollars)  
BALANCE SHEET DATA
                                       
ASSETS
                                       
Current assets:
                                       
 
Cash and cash equivalents
  $ 1,394     $ 2,079     $ 2,432     $     $ 5,905  
 
Accounts receivable, net
    149       78,273       26,110             104,532  
 
Inventories, net
          56,925       8,989       (59 )     65,855  
 
Other current assets
    30,103       3,102       656       1       33,862  
 
 
   
   
   
   
 
     
Total current assets
    31,646       140,379       38,187       (58 )     210,154  
Property, plant and equipment, net
    3,473       315,655       32,591       562       352,281  
Other assets:
                                       
 
Goodwill
          217,016                   217,016  
 
Other noncurrent assets
    20,123       3,327       8,900       1,443       33,793  
 
Intercompany, net
    (12,744 )     39,021       (27,879 )     1,602        
 
Investments in subsidiaries
    587,845                   (587,845 )      
 
 
   
   
   
   
 
Total assets
  $ 630,343     $ 715,398     $ 51,799     $ (584,296 )   $ 813,244  
 
 
   
   
   
   
 
LIABILITIES AND SHAREHOLDERS’ EQUITY
                                       
Current liabilities:
                                       
 
Accounts payable
  $ 1,393     $ 72,499     $ 5,731     $ (815 )   $ 78,808  
 
Accrued expenses and other
    18,059       42,677       15,068       630       76,434  
 
Long-term debt due within one year
    350       1,097       159             1,606  
 
 
 
   
   
   
   
 
   
Total current liabilities
    19,802       116,273       20,958       (185 )     156,848  
Long-term debt
    267,700       38,278       242             306,220  
Retirement benefits
    54,680       5,712                   60,392  
Other non-current liabilities
    16,509       7,113       (6,237 )     747       18,132  
 
 
   
   
   
   
 
 
Total long-term liabilities
    338,889       51,103       (5,995 )     747       384,744  
Shareholders’ equity
    271,652       548,022       36,836       (584,858 )     271,652  
 
 
   
   
   
   
 
Total liabilities and shareholders’ equity
  $ 630,343     $ 715,398     $ 51,799     $ (584,296 )   $ 813,244  
 
 
   
   
   
   
 

 


Table of Contents

INTERMET Corporation

Notes to Interim Condensed Consolidated Financial Statements (continued)

June 30, 2002 (Unaudited)

                                               
          December 31, 2001  
         
 
                  Combined     Combined                  
                  Guarantor     Non-Guarantor                  
          Parent     Subsidiaries     Subsidiaries     Eliminations     Consolidated  
         
   
   
   
   
 
          (in thousands of dollars)  
BALANCE SHEET DATA
                                       
ASSETS
                                       
Current assets:
                                       
 
Cash and cash equivalents
  $ 2,328     $ 466     $ 11,072     $     $ 13,866  
 
Accounts receivable, net
    820       90,487       20,733             112,040  
 
Inventories, net
          64,758       7,158       (59 )     71,857  
 
Other current assets
    30,578       2,414       639       1       33,632  
 
 
 
   
   
   
   
 
     
Total current assets
    33,726       158,125       39,602       (58 )     231,395  
Property, plant and equipment, net
    3,971       335,448       30,757       580       370,756  
Other assets:
                                       
 
Goodwill
          217,016                   217,016  
 
Other noncurrent assets
    12,224       5,053       6,889             24,166  
 
Intercompany, net
    44,352       (26,627 )     (20,770 )     3,045        
 
Investments in subsidiaries
    575,249                   (575,249 )      
 
 
   
   
   
   
 
Total assets
  $ 669,522     $ 689,015     $ 56,478     $ (571,682 )   $ 843,333  
 
 
   
   
   
   
 
LIABILITIES AND SHAREHOLDERS’ EQUITY
                                       
Current liabilities:
                                       
 
Accounts payable
  $ 1,621     $ 73,796     $ 6,498     $ (671 )   $ 81,244  
 
Accrued expenses and other
    22,859       27,248       12,414       487       63,008  
 
Long-term debt due within one year
    171,750       1,084       518             173,352  
 
 
 
   
   
   
   
 
   
Total current liabilities
    196,230       102,128       19,430       (184 )     317,604  
Long-term debt
    148,000       39,097       2,973             190,070  
Retirement benefits
    54,824       5,759                   60,583  
Other non-current liabilities
    17,188       7,160       (3,299 )     747       21,796  
 
 
   
   
   
   
 
 
Total long-term liabilities
    220,012       52,016       (326 )     747       272,449  
Shareholders’ equity
    253,280       534,871       37,374       (572,245 )     253,280  
 
 
 
   
   
   
   
 
Total liabilities and shareholders’ equity
  $ 669,522     $ 689,015     $ 56,478     $ (571,682 )   $ 843,333  
 
 
   
   
   
   
 

 


Table of Contents

INTERMET Corporation

Notes to Interim Condensed Consolidated Financial Statements (continued)

June 30, 2002 (Unaudited)

                                           
      Six months ended June 30, 2002  
     
 
              Combined     Combined                  
              Guarantor     Non-Guarantor                  
      Parent     Subsidiaries     Subsidiaries     Eliminations     Consolidated  
     
   
   
   
   
 
      (in thousands of dollars)  
CASH FLOW DATA
                                       
Net cash provided by (used in)
                                       
operating activities
  $ 60,646     $ 4,680     $ (12,973 )   $     $ 52,353  
Investing activities:
                                       
 
Additions to property, plant and equipment
    (98 )     (2,621 )     (657 )           (3,376 )
 
Other
          360                   360  
 
 
   
   
   
   
 
Cash used in investing activities
    (98 )     (2,261 )     (657 )           (3,016 )
Financing activities:
                                       
 
Proceeds from debt offering
    175,000                         175,000  
 
Payments of term debt
    (171,750 )                       (171,750 )
 
Net increase (decrease) in other debt
    (58,000 )     (806 )     (92 )           (58,898 )
 
Payment of debt issue costs
    (5,100 )                             (5,100 )
 
Dividends paid
    (2,034 )                             (2,034 )
 
Issuance of common stock
    402                         402  
 
 
   
   
   
   
 
Cash used in financing activities
    (61,482 )     (806 )     (92 )           (62,380 )
Effect of exchange rate on cash and cash equivalents
                5,082             5,082  
 
 
   
   
   
   
 
Net increase (decrease) in cash and cash equivalents
  $ (934 )   $ 1,613     $ (8,640 )   $     $ (7,961 )
 
 
   
   
   
   
 

 


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INTERMET Corporation

Notes to Interim Condensed Consolidated Financial Statements (continued)

June 30, 2002 (Unaudited)

                                           
      Six months ended June 30, 2001  
     
 
              Combined     Combined                  
              Guarantor     Non-Guarantor                  
      Parent     Subsidiaries     Subsidiaries     Eliminations     Consolidated  
     
   
   
   
   
 
      (in thousands of dollars)  
CASH FLOWS DATA
                                       
Net cash provided by (used in) operating activities
  $ (24,294 )   $ 16,049     $ 8,175     $     $ (70 )
Investing activities:
                                       
 
Additions to property, plant and Equipment
    (385 )     (14,822 )     (6,646 )           (21,853 )
 
Proceeds from insurance
                2,179             2,179  
 
Additions to property, plant and equipment covered by insurance
                (2,179 )           (2,179 )
 
 
   
   
   
   
 
Cash used in investing activities
    (385 )     (14,822 )     (6,646 )           (21,853 )
Financing activities:
                                       
 
Net increase (decrease) in other debt
    94,098       (780 )     (291 )           93,027  
 
Dividends paid
    (2,032 )                       (2,032 )
 
 
   
   
   
   
 
Cash provided by (used in) financing activities
    92,066       (780 )     (291 )           90,995  
Effect of exchange rate on cash and cash equivalents
                1,038             1,038  
 
 
   
   
   
   
 
Net increase in cash and cash equivalents
  $ 67,387     $ 447     $ 2,276     $     $ 70,110  
 
 
   
   
   
   
 

 


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INTERMET Corporation

Notes to Interim Condensed Consolidated Financial Statements (continued)

June 30, 2002 (Unaudited)

Item 2.   Management’s Discussion and Analysis of Financial Condition and Results of Operations

Management’s Discussion and Analysis of Financial Condition and Results of Operations and the Quantitative and Qualitative Disclosures about Market Risk contain forward-looking statements within the meaning of the Private Securities Litigation Reform Act of 1995. When used in these sections, the words “anticipate,” “believe,” “estimate” and “expect” and similar expressions are generally intended to identify forward-looking statements. Readers are cautioned that any forward-looking statements, including statements regarding the intent, belief or current expectations of INTERMET or its management, are not guarantees of future performance and involve risks and uncertainties. Actual results may differ materially from those in the forward-looking statements as a result of various factors including, but not limited to:

  General economic conditions, including any economic downturn in the markets in which we operate, including the effects of the September 11, 2001 terrorist attacks on the economy
 
  Fluctuations in worldwide or regional automobile and light and heavy truck production
 
  Changes in practices or policies of our significant customers toward outsourcing their requirements for automotive components
 
  Changes in the sourcing and pricing practices of our major customers, including demands for price concessions as a condition to retaining current business or obtaining new business
 
  Fluctuations in foreign currency exchange rates
 
  Fluctuations in interest rates that may affect our borrowing costs
 
  Fluctuations in the cost of raw materials, including the cost of energy, and our ability, if any, to pass those costs on to our customers
 
  Work stoppages or other labor disputes that could disrupt production at our facilities or those of our major customers
 
  Factors or presently unknown circumstances that may affect the charges related to the impairment of assets
 
  Our ability to fully utilize the capacity available from the rebuilding of our New River facility within the timeframes we are projecting

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  Our ability to meet the financial covenants set forth in our debt agreements.
 
  Other risks as detailed from time to time in our filings with the Securities and Exchange Commission

We do not intend to update these forward-looking statements.

Material Changes in Financial Condition, Liquidity and Capital Resources

Through the second quarter of 2002 INTERMET generated cash from operations of $ 52.4 million while using $0.1 million for the same period last year. Depreciation and amortization expense was $25.8 million year to date. For the six month period ended June 30, 2002, accounts receivable decreased $9.9 million while inventory decreased $6.8 million compared to the same period last year. The accounts receivable fluctuation is a result of accelerated collections at some of our major customers. Accounts payable and accrued taxes increased $8.0 million during the six months ended June 30, 2002 compared to the same period last year, due partially to higher company earnings. During the first six months we spent $3.4 million for the purchase of property, plant and equipment. Investing activities for the first six months of 2002 used cash of $3.0 million. Borrowings under our bank revolving credit facility decreased by $58 million. The term loan with an outstanding balance of $171.7 million was paid-off in June of 2002 with a $175 million senior note issue (see footnote 5, Debt, for further detail). Additionally, we paid $2.0 million in dividends during the first six months of 2002. The Company has committed capital not yet spent of approximately $3.9 million as of June 30, 2002. We anticipate that the funds needed for the committed capital spending will come from operations.

At June 30, 2002 we have a secured revolving credit agreement with a bank group that provides for loans up to $300 million in the aggregate, of which $90 million is outstanding. At June 30, 2002, $46 million was available to us under the most restrictive covenants of our credit agreements. In addition, we have a senior note issue with a balance of $175 million and other debt of approximately $42.8 million.

Our consolidated EBITDA for the quarter ended June 30, 2002 was $26.2 million versus $27.3 million for the same period last year. EBITDA per our bank agreement is calculated as the sum of net income, income taxes, interest expense, depreciation and amortization. For the purpose of this calculation, amortization of financing costs is included in interest expense. EBITDA after adjustments allowed by the bank agreement for plant closings, sales and write down of non-core assets, and workforce reduction charges was $26.2 million and $27.3 million for the quarters ending June 30, 2002 and June 30, 2001 respectively. Our bank debt agreements require us to maintain certain financial ratios. We are in compliance with our debt covenants as of June 30, 2002. The bank financial covenant ratios as of June 30, 2002 are provided below.

         
Financial Covenant   Requirement   Actual

 
 
Fixed charge coverage ratio   >    1.00 : 1   1.51 : 1
Consolidated EBITDA to        
Consolidated interest expense   >    2.75 : 1   3.07 : 1
Funded Debt to Consolidated EBITDA   <    4.25 : 1   3.72 : 1
Capital expenditures —   <   $50,000   $17,811

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For financial covenant purposes, the ratios are calculated based on the last twelve months (LTM) activities. Adjusted EBITDA, although not a measure prepared in accordance with accounting principles generally accepted in the United States, has been presented because the Company uses it to evaluate its operating performance relative to its bank debt agreement. Adjusted EBITDA should not be considered a substitute for income from operations, net income, cash flows or other measure of financial performance prepared in accordance with accounting principles generally accepted in the United States.

Material Changes in Results of Operations — Three months ended June 30, 2002

Sales for the second quarter of 2002 were $218.0 million. Excluding the Alexander City closure effect ($12.6 million), sales were up $2.6 million or 1.2% from the second quarter of 2001. This increase is attributable mainly to the increase in sales from our new business in pressure-counter-pressure casting (PCPC) knuckles. Although North America automotive production was up 7% overall versus a year ago, our largest customer’s production was down 1.9% and our second largest customer’s production was up 3.7%. Ferrous-metals segment sales were $140.1 million during the second quarter of 2002 compared to $142.0 million for the same period last year. This represents a decrease in sales of $1.9 million or 1.3% driven principally by less demand from specific customer platforms (Chrysler RS, XJ, and PL/PT and Ford PN96, PN131, and UN93/173) and an engine model (General Motors 3.5L) and higher pricing productivity more than off-setting the increase in demand from the higher North American production. Light-metals segment sales were $74.2 million during the second quarter of 2002 compared to $69.1 million during the second quarter of 2001 exclusive of the Alexander City closure effect. This represented an increase of $5.1 million or 7.4% for the three months ended June 30, 2002 as compared to the same period last year mainly due to the increase in sales from our new business in PCPC knuckles.

Domestic sales for the second quarter were $194.6 million, down from $205.3 million for the same period last year. This decrease of $10.7 million is largely explained by the closing of our Alexander City aluminum plant in December, 2001. For operations in place both years, sales increased $2.0 million or 1.0% due principally to the increase in sales from our new business in PCPC knuckles. European sales during the three months ended June 30, 2002 were $23.3 million. The effect of changes in the exchange rates on consolidated European sales was a favorable $1.8 million for the three-month period ended June 30, 2002, when compared using exchange rates for the same period in 2001.

Gross profit for the quarters ended June 30, 2002 and 2001 was $22.9 million and $21.8 million, respectively. During the second quarter of 2002, we experienced price increases in scrap steel and secondary aluminum, both of which are primary raw materials used in our operations. Despite these increases negatively affecting the second quarter 2002 by $2.8 million, gross profit as a percentage of sales for the three months ended June 30, 2002 and 2001 was 10.5% and 9.6%, respectively. Excluding the results of Alexander City which closed in December, 2001, gross profit as a percentage of sales would have been 10.6% and 10.0%, respectively. Higher gross profit on lower sales is a direct reflection of an improved cost structure and improved fundamental earning power.

Selling, general and administrative expenses were 4.0% of sales for the three months ended June 30, 2002 and 2001. Other operating expenses were $0.4 million higher in the current period due to a foreign exchange loss included in second quarter 2002. Interest expense at $6.4 million is down $1.0 million from the previous year as a result of debt reduction.

Other income of $0.1 million has decreased from the same period of 2001. The effective income tax rate was 30.5% and 46.7% for the second quarter of 2002 and 2001, respectively. The effective rate in second quarter 2001 differs from the statutory rates as a result of the nondeductible goodwill the Company amortized related to various acquisitions INTERMET has completed. Goodwill amortization in second quarter 2001 was $1.4 million, net of taxes.

An extraordinary item related to the extinguishment of the bank term loan of $0.6 million, net of taxes, was recorded in second quarter, 2002.

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Material Changes in Results of Operations — Six months ended June 30, 2002

Sales for the six months ended June 30, 2002 were $424.1 million. Excluding the Alexander City closure effect ($23.3 million), sales decreased $4.4 million or 1.0% from the six months ended June 30, 2001. This decrease is attributable mainly to less demand from specific customer platforms (Chrysler RS, XJ and PL/PT and Ford PN96, PN 131 and UN93/173) and engine models (General Motors 3.5L and Ford I5/I4) and higher pricing productivity more than off-setting the increase in demand from the higher North American production. Ferrous-metals segment sales were $273.8 million during the six months ended June 30, 2002 compared to $283.1 million for the same period last year. This represents a decrease of $9.3 million or 3.3%. This decline was a result of lower demand on very specific customer platforms and engines as mentioned above as well as lower product pricing with productivity give-backs more than off-setting the increase in demand from the higher North American production. Light-metals segment sales decreased $17.2 million (10.7%) for the six months ended June 30, 2002 as compared to the same period last year due to the closing of our Alexander City aluminum plant in December, 2001. Excluding the Alexander City closure effect ($23.3 million), sales were up $6.1 million or 4.5% from the same period last year reflecting the new business in the PCPC knuckles and higher production demand in North America.

Domestic sales for the six months ended June 30, 2002 were $378.4 million, down from $406.1 million for the same period last year. This decrease of $27.7 million is again largely explained by the closing of our Alexander City aluminum plant in December, 2001. For operations in place both years, sales decreased $4.4 million or 1.0% due to lower demand on specific platforms as mentioned above. European sales during the six months ended June 30, 2002 were $45.6 million. The effect of changes in the exchange rates on consolidated European sales was a favorable $1.7 million for the six-month period ended June 30, 2002, when compared using exchange rates for the same period in 2001.

Gross profit for the six months ended June 30, 2002 and 2001 was $43.5 million and $39.1 million, respectively. Gross profit as a percentage of sales for the six months ended June 30, 2002 and 2001 was 10.2% and 8.7%, respectively. Excluding the results of Alexander City which closed in December, 2001, gross profit as a percentage of sales would have been 10.3% and 9.8%, respectively. Higher gross profit on lower sales is a direct reflection of an improved cost structure and improved fundamental earning power.

Selling, general and administrative expenses were 4% of sales for the six months ended June 30, 2002 and June 30, 2001. Other operating expenses were $0.5 million higher in the current period due to a foreign exchange loss included in second quarter 2002. Interest expense at $12.8 million is down $2.5 million from the previous year as a result of debt reduction.

Other income of $0.6 million has decreased from the same period of 2001. The effective income tax rate was 32.6% and 49.3% for the first six months of 2002 and 2001, respectively. The effective rate for the first six months of 2001 differs from the statutory rates as a result of the nondeductible goodwill the Company amortized related to various acquisitions INTERMET has completed. The cumulative effect of a change in accounting principle is discussed below in the paragraph related to the impact of adopting SFAS 142. No adjustment was made for impairment of goodwill based on the impairment tests performed by INTERMET.

An extraordinary item related to the extinguishment of the bank term loan of $0.6 million, net of taxes, was recorded in second quarter, 2002.

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The Impact of Adopting SFAS 142

On January 1, 2002, we adopted SFAS 142, “Goodwill and Other Intangible Assets.” Under this statement, goodwill is no longer amortized but is subject to annual impairment analysis (or more frequent tests if impairment indicators arise). As required under SFAS 142, we wrote off negative goodwill of $482,000, net of taxes, as a cumulative effect of a change in accounting principle. In addition, we performed impairment tests of its goodwill as required and determined that no impairment of the goodwill existed at the effective date of adoption. See note 4 in the accompanying notes to interim condensed consolidated financial statements for further discussion.

Critical Accounting Policies and Estimates

Our interim condensed consolidated financial statements have been prepared in conformity with accounting principles generally accepted in the United States, which require us to make estimates, judgments and assumptions that affect the reported amounts of certain assets, liabilities, revenues, expenses and related disclosures and contingencies. We evaluate estimates used in preparation of our financial statements on a continual basis. Our critical accounting policies as previously disclosed in Item 7. Management Discussion and Analysis of Financial Condition and Results of Operations — Critical Accounting Policies, as described in our annual report on Form 10-K for the year ended December 31, 2001, have not changed with the exception of goodwill due to the adoption of SFAS 142 as previously described.

Item 3.   Quantitative and Qualitative Disclosures about Market Risk

We have exposure to four types of market risk. The first is the risk of interest rate changes and how it impacts our current results. Second, we have risk with regard to foreign currency and its impact on our international operating results. Third, we have risk related to commodity pricing where we experienced price increases in both scrap steel and secondary aluminum, both of which are primary raw materials used in our operations. These increases negatively affected second quarter 2002 by approximately $2.8 million on a pre-tax basis. We expect that these increases will be mitigated in the third quarter due to customer contracts that provide for pass-through of cost increases. These pass-through provisions typically have a 60-90 day lag before becoming effective. Though we have seen a softening of these costs, the overall trend does represent a risk to our operating results. We also have risk related to commodity pricing in energy costs. Last, we have consumer risk. We operate principally in the cyclical automotive industry. A weakening of the economy represents a risk to our operating results.

There has been no material change in market risk since December 31, 2001 with the exception of the raw material costs discussed in the previous paragraph.

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Part II — Other Information

Item 1.   Legal Proceedings

On March 14, 2002, we entered into a Consent Order with the U.S. Environmental Protection Agency, which will require investigation of the nature and extent of any hazardous waste disposed of at our Radford, Virginia facilities. We have entered into this Consent Order in connection with the U.S. EPA’s Corrective Action Program. The Corrective Action Program is being undertaken on a nationwide basis by U.S. EPA pursuant to the Resource Conservation and Recovery Act of 1976. The Corrective Action Program requires facilities that have historically generated or handled hazardous waste to determine whether those activities have or could adversely affect groundwater or adversely affect human health. We are in the early stages of this investigation. Because we historically disposed of waste material at this site, it is possible that fines or penalties could be assessed, or that remedial action could be required, with respect to that on-site disposal. At this time we cannot predict the amount of any potential fines or penalties or the cost of remedial action, if any.

On March 5, 2000 we suffered a catastrophic accidental explosion and fire at its New River Foundry, located in Radford, Virginia. Three employees were fatally injured and others were injured, several seriously. On March 2, 2002 the representatives of the three deceased employees, and three of the injured employees, filed lawsuits seeking damages from the Company and others in the Circuit Court for the City of Radford, Virginia City Court. It is also possible that one or more of the other defendants in these cases might assert cross-claims against us. We intend to defend these lawsuits on the ground that, among other things, the claims asserted against us are barred by the laws of Virginia governing workers compensation. We have both primary and excess liability insurance policies covering potential liability to employees and others and believes that it is adequately insured against any likely liability for the deaths or injuries arising out of this incident. However, if we were held to be liable in these cases, and if its insurance policies did not provide coverage for the damages, the amounts that could be incurred could be material.

We are engaged in various other legal proceedings and other matters incidental to our normal business activities. We do not believe there are any other pending or threatened legal proceedings to which we are a party, or to which any of our property is subject, that will have a material effect on our consolidated financial position, results of operations or liquidity taken as a whole.

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There have been no other material changes in matters reported in the Form 10-K for the year ended December 31, 2001.

Item 2.  Changes in Securities and Use of Proceeds

None.

Item 3.  Defaults upon Senior Securities

None.

Item 4.  Submission of Matters to a Vote of Securities Holders

None.

Item 5.  Other Information

None.

Item 6.   Exhibits and Reports on Form 8-K

(a)  Exhibit Index.

  See Exhibit List presented below.

(b)  Reports on Form 8-K

  A current report on Form 8-K was filed by the Company on May 23, 2002 announcing the offering of $175 million of senior notes due 2009.

  A current report on Form 8-K was filed by the Company on June 18, 2002 announcing the pricing and the closing of the placement of the $175 million senior notes due 2009.

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Signatures

Pursuant to the requirements of the Securities Exchange Act of 1934, the registrant has duly caused this report to be signed on its behalf by the undersigned thereunto duly authorized.

         
    INTERMET Corporation
         
    By:   /s/ Doretha Christoph
       
        Doretha Christoph,
        Vice President of Finance and Chief Financial Officer
    Date:   August 7, 2002

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EXHIBIT INDEX

     
Exhibit No.   Document

 
4.1   Indenture dated as of June 13, 2002 among INTERMET Corporation, U.S. Bank National Association and the guarantors named therein (incorporated by reference to Exhibit 4.1 to the registrant’s Form S-4 filed July 29, 2002 (No. 333-97245).
     
4.2   Forms of 9 3/4% Senior Notes due 2009 (incorporated by reference to Exhibits A and B to the Indenture filed as Exhibit 4.1 to the registrant’s Form S-4 filed July 29, 2002 (No. 333-97245).
     
4.3   Registration Rights Agreement dated as of June 13, 2002 among INTERMET Corporation and the Guarantors named therein, and Deutsche Bank Securities Inc., Banc of America Securities LLC, Scotia Capital (USA) Inc., SunTrust Capital Markets, Inc., Banc One Capital Markets, Inc., Comerica Securities, Inc., and ABN AMRO Incorporated (incorporated by reference to Exhibit 4.3 to the registrant’s Form S-4 filed July 29, 2002 (No. 333-97245).
     
10.17   Fifth Amendment and Waiver under the $300,000,000 Conformed Five-Year Credit Agreement, dated November 5, 1999, as amended through the Fourth Amendment dated as of July 17, 2001, by and among INTERMET, The Bank of Nova Scotia as lender, administrative agent and collateral agent, and the various lenders named therein, including contents of omitted schedules and exhibits (incorporated by reference to Exhibit 10.17 to the registrant’s Form S-4 filed July 29, 2002 (No. 333-97245).
     
99.1   Certification of Chief Executive Officer.
     
99.2   Certification of Chief Financial Officer.

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