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United States
Securities and Exchange Commission
Washington, D.C. 20549

Form 10-Q

     
[X]   Quarterly report pursuant to Section 13 or 15(d) of the Securities Exchange Act of 1934
    For the quarterly period ended September 30, 2003, or
     
[  ]   Transition report pursuant to Section 13 or 15(d) of the Securities Exchange Act of 1934
    For the transition period from        to        .

Commission File No. 0-13787

INTERMET Corporation
(Exact name of registrant as specified in its charter)

     
Georgia   58-1563873
(State or other jurisdiction of   (IRS Employer
incorporation or organization)   Identification No.)
     
5445 Corporate Drive, Suite 200, Troy, Michigan   48098-2683
(Address of principal executive offices)   (Zip code)

(248) 952-2500
(Registrant’s telephone number, including area code)

Indicate by check mark whether the registrant (1) has filed all reports required to be filed by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months (or for such shorter period that the registrant was required to file such reports), and (2) has been subject to such filing requirements for the past 90 days. Yes [X] No [  ]

Indicate by check mark whether the registrant is an accelerated filer (as defined in Rule 12b-2 of the Act). Yes [X] No [  ]

At November 7, 2003 there were 25,602,391 shares of common stock, $0.10 par value, outstanding.

 


TABLE OF CONTENTS

Part I — Financial Information
Item 1. Interim Condensed Consolidated Financial Statements (Unaudited)
Notes to Interim Condensed Consolidated Financial Statements
Item 2. Management’s Discussion and Analysis of Financial Condition and Results of Operations
Item 3. Quantitative and Qualitative Disclosures about Market Risk
Item 4. Controls and Procedures
Part II — Other Information
Item 1. Legal Proceedings
Item 6. Exhibits and Reports on Form 8-K
Signature
Exhibit Index
302 Certification of Chief Executive Officer
302 Certification of Chief Financial Officer
906 Certification of CEO & CFO


Table of Contents

TABLE OF CONTENTS

     
Part I — Financial Information
Item 1. Interim Condensed Consolidated Financial Statements (Unaudited)
 
Notes to Interim Condensed Consolidated Financial Statements (Unaudited)
Item 2. Management’s Discussion and Analysis of Financial Condition and Results of Operations
Item 3. Quantitative and Qualitative Disclosure about Market Risk
Item 4. Controls and Procedures
Part II — Other Information
Item 1. Legal Proceedings
Item 6. Exhibits and Reports on Form 8-K
Signature
Exhibit Index
Exhibit 31.1 Certification of Chief Executive Officer Pursuant to Section 302 of the Sarbanes-Oxley Act of 2002
Exhibit 31.2 Certification of Chief Financial Officer Pursuant to Section 302 of the Sarbanes-Oxley Act of 2002
Exhibit 32.1 Certification of Periodic Financial Report by the Chief Executive Officer and Chief Financial Officer
   
Pursuant to Section 906 of the Sarbanes-Oxley Act of 2002

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Table of Contents

Part I — Financial Information

Item 1. Financial Statements

INTERMET Corporation
Interim Condensed Consolidated Statements of Operations

                                   
      Three Months Ended     Nine Months Ended  
     
   
 
      September 30,     September 30,     September 30,     September 30,  
     
   
   
   
 
      2003     2002     2003     2002  
     
   
   
   
 
              (Unaudited)          
      (in thousands of dollars, other than per share data)
Net sales
  $ 182,054     $ 192,603     $ 578,832     $ 609,794  
Cost of sales
    167,332       180,646       525,645       554,236  
 
 
   
   
   
 
Gross profit
    14,722       11,957       53,187       55,558  
Operating expenses:
                               
 
Selling, general and administrative
    8,663       7,938       25,031       24,374  
 
Restructuring and impairment charges
    (1,278 )           10,314        
 
Other operating expense (income), net
    820       (495 )     2,218       (327 )
 
 
   
   
   
 
 
    8,205       7,443       37,563       24,047  
 
 
   
   
   
 
Operating profit
    6,517       4,514       15,624       31,511  
Other expense (income):
                               
 
Interest expense, net
    7,790       7,540       22,927       21,075  
 
Other (income) expense, net
    (1,475 )     784       (1,314 )     617  
 
 
   
   
   
 
 
    6,315       8,324       21,613       21,692  
 
 
   
   
   
 
Income (loss) before income tax
    202       (3,810 )     (5,989 )     9,819  
Income tax (expense) benefit
    (193 )     2,629       1,872       (1,970 )
Equity interest in a joint venture
          273       752       692  
 
 
   
   
   
 
Income (loss) from continuing operations
    9       (908 )     (3,365 )     8,541  
Loss from discontinued operation, net of tax:
                               
 
Loss from operation
    (18 )     (105 )     (81 )     (449 )
 
Loss on sale
    (41 )           (41 )      
 
 
   
   
   
 
(Loss) income before cumulative effect of change in
accounting
    (50 )     (1,013 )     (3,487 )     8,092  
Cumulative effect of change in accounting, net of tax
                      481  
 
 
   
   
   
 
Net (loss) income
    ($50 )     ($1,013 )     ($3,487 )   $ 8,573  
 
 
   
   
   
 
(Loss) earnings per common share:
                               
 
Basic:
                               
 
  $       ($0.04 )     ($0.13 )   $ 0.34  
 
(Loss) earnings from continuing operations
                               
 
Loss from discontinued operation, net of tax
                (0.01 )     (0.02 )
 
Cumulative effect of change in accounting, net of tax
                      0.02  
 
 
   
   
   
 
 
(Loss) earnings per share — basic
  $       ($0.04 )     ($0.14 )   $ 0.34  
 
 
   
   
   
 
 
Diluted:
                               
 
  $       ($0.04 )     ($0.13 )   $ 0.33  
 
(Loss) earnings from continuing operations
                               
 
Loss from discontinued operation, net of tax
                (0.01 )     (0.02 )
 
Cumulative effect of change in accounting, net of tax
                      0.02  
 
 
   
   
   
 
 
(Loss) earnings per share — diluted
  $       ($0.04 )     ($0.14 )   $ 0.33  
 
 
   
   
   
 
Dividends declared per common share
  $ 0.04     $ 0.04     $ 0.12     $ 0.12  
Weighted average shares outstanding:
                               
 
Basic
    25,591       25,462       25,576       25,430  
 
Diluted
    25,725       25,462       25,576       25,747  

See accompanying notes.

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INTERMET Corporation
Interim Condensed Consolidated Balance Sheets

                     
        September 30,     December 31,  
        2003     2002  
       
   
 
        (Unaudited)          
        (in thousands of dollars)  
Assets
               
Current assets:
               
 
Cash and cash equivalents
  $ 4,988     $ 3,298  
 
Accounts receivable:
               
   
Trade, less allowance for doubtful accounts of $5,377 in 2003 and $9,212 in 2002
    87,674       72,749  
   
Other
    11,438       12,754  
 
 
 
   
 
 
    99,112       85,503  
 
Inventories
    76,501       63,739  
 
Other current assets
    32,581       24,461  
 
Current assets of discontinued operation
          3,407  
 
 
 
   
 
Total current assets
    213,182       180,408  
Property, plant and equipment, at cost
    684,400       639,494  
Less:
               
 
Accumulated depreciation and foreign industrial development grants, net of amortization
    358,979       312,532  
 
 
 
   
 
Property, plant and equipment, net
    325,421       326,962  
Goodwill
    217,016       217,016  
Other non-current assets
    25,625       34,640  
Non-current assets of discontinued operation
          5,072  
 
 
 
   
 
Total assets
  $ 781,244     $ 764,098  
 
 
 
   
 

See accompanying notes.

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INTERMET Corporation
Interim Condensed Consolidated Balance Sheets

                   
      September 30,     December 31,  
      2003     2002  
     
   
 
      (Unaudited)          
      (in thousands of dollars)  
Liabilities and shareholders’ equity
               
Current liabilities:
               
 
Accounts payable
  $ 75,690     $ 69,960  
 
Accrued liabilities
    64,239       64,313  
 
Long-term debt due within one year
    11,626       1,567  
 
Current liabilities of discontinued operation
          1,865  
 
 
 
   
 
Total current liabilities
    151,555       137,705  
Non-current liabilities:
               
 
Long-term debt due after one year
    281,815       278,536  
 
Retirement benefits
    77,562       77,571  
 
Other non-current liabilities
    14,292       12,717  
 
 
 
   
 
Total non-current liabilities
    373,669       368,824  
Shareholders’ equity:
               
 
Common stock
    2,601       2,601  
 
Capital in excess of par value
    57,132       57,124  
 
Retained earnings
    205,878       212,437  
 
Accumulated other comprehensive loss
    (9,403 )     (14,562 )
 
Unearned restricted stock
    (188 )     (31 )
 
 
 
   
 
Total shareholders’ equity
    256,020       257,569  
 
 
 
   
 
Total liabilities and shareholders’ equity
  $ 781,244     $ 764,098  
 
 
 
   
 

See accompanying notes.

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INTERMET Corporation
Interim Condensed Consolidated Statements of Cash Flows

                     
        Nine Months Ended  
       
 
        September 30,     September 30,  
        2003     2002  
       
   
 
        (Unaudited)  
        (in thousands of dollars)  
Operating activities:
               
(Loss) income from continuing operation
    ($3,365 )   $ 8,541  
Adjustments to reconcile net (loss) income to cash provided
by operating activities:
               
 
Cumulative effect of changes in accounting
          481  
 
Loss from discontinued operations
    (122 )     (449 )
 
Depreciation
    37,272       36,934  
 
Amortization of debt discount and issuance costs
    1,496       2,583  
 
Amortization of other assets
    818       93  
 
Results of equity investment
    (752 )     (692 )
 
Restructuring and impairment charges
    10,314        
 
Gain on disposal of property, plant and equipment
    (1,660 )      
 
Stock-based compensation
    35        
 
Change in operating assets and liabilities:
               
   
Accounts receivable
    (6,569 )     10,808  
   
Inventories
    (5,575 )     5,642  
   
Accounts payable and current liabilities
    (9,357 )     8,437  
   
Other assets and liabilities
    (1,768 )     (5,792 )
 
 
   
 
Net cash provided by continuing operating activities
    20,767       66,586  
Net cash provided by discontinued operation
    1,314       1,071  
 
 
   
 
Net cash provided by operating activities
    22,081       67,657  
Investing activities:
               
 
Additions to property, plant and equipment by continuing operations
    (11,612 )     (6,732 )
 
Additions to property, plant and equipment by discontinued operation
          (148 )
 
Purchase of shares of a subsidiary
    (5,571 )      
 
Proceeds from sale of assets of a subsidiary
    3,925        
 
Proceeds from sale of property, plant and equipment
    1,700       360  
 
 
   
 
Net cash used in investing activities
    (11,558 )     (6,520 )
Financing activities:
               
 
Net decrease in revolving credit facility
    (1,000 )     (67,000 )
 
Proceeds from debt offering
          175,000  
 
Repayment of term loan
          (171,750 )
 
Repayments of other debts
    (4,085 )     (1,461 )
 
Payments of revolving credit facility fees
    (405 )      
 
Payment of debt issuance costs
          (5,940 )
 
Dividends paid
    (3,072 )     (3,056 )
 
Issuance of common stock
    12       490  
 
 
   
 
Net cash used in financing activities
    (8,550 )     (73,717 )
Effect of exchange rate changes on cash and cash equivalents
    (283 )     4,390  
 
 
   
 
Net increase (decrease) in cash and cash equivalents
    1,690       (8,190 )
Cash and cash equivalents at beginning of period
    3,298       13,866  
 
 
   
 
Cash and cash equivalents at end of period
  $ 4,988     $ 5,676  
 
 
   
 

See accompanying notes.

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INTERMET Corporation

Notes to Interim Condensed Consolidated Financial Statements

September 30, 2003 (Unaudited)

1. Basis of Presentation

The accompanying unaudited condensed consolidated financial statements have been prepared in accordance with accounting principles generally accepted in the United States for interim financial information and with the instructions to Form 10-Q and Article 10 of Regulation S-X. Accordingly, they do not include all of the information and footnotes required by accounting principles generally accepted in the United States for complete financial statements. In the opinion of management, all adjustments (consisting of normal recurring accruals) considered necessary for a fair presentation have been included. Operating results for the three-month period and nine-month period ended September 30, 2003 are not necessarily indicative of the results that may be expected for the year ending December 31, 2003.

The balance sheet at December 31, 2002 has been derived from the audited financial statements at that date but does not include all of the information and footnotes required by accounting principles generally accepted in the United States for complete financial statements. Refer to our 2002 Annual Report and Form 10-K for complete financial statement and footnotes.

Adoption of Accounting Pronouncement — Loss on Early Extinguishment of Debt

On January 1, 2003, we adopted Statement of Financial Accounting Standards (SFAS) No. 145, Rescission of FASB Statement No. 4, 44 and 64, Amendment of FASB Statement No. 13 and Technical Corrections. This Statement requires certain gains and losses associated with the extinguishment of debt previously treated as extraordinary items to be classified as income or loss from continuing operations. As required under SFAS No. 145, we reclassified pretax losses of $927,000 related to the extinguishment of bank term loan in the 2002 Statement of Operations from “Extraordinary Item” to “Interest Expense, Net.”

Adoption of Accounting Pronouncement — Goodwill

On January 1, 2002, we adopted SFAS No. 142, Goodwill and Other Intangible Assets. Under this Statement, goodwill is no longer amortized but is subject to annual impairment tests (or more frequent tests if impairment indicators arise). As required under SFAS No. 142, we wrote off negative goodwill of $481,000, net of taxes, in the first quarter of 2002 as a cumulative effect of a change in accounting principle.

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INTERMET Corporation

Notes to Interim Condensed Consolidated Financial Statements

September 30, 2003 (Unaudited)

1. Basis of Presentation (continued)

Stock-Based Compensation

We grant stock options to employees and directors with exercise prices equal to the fair values of the shares at the dates of grant. We account for stock option grants in accordance with Accounting Principles Board Opinion No. 25, Accounting for Stock Issued to Employees, and, accordingly, we recognize no compensation expense for the stock option grants. Had compensation expense been determined based on the fair values of these stock options at the grant dates consistent with the method of SFAS No. 123, Accounting for Stock-Based Compensation, our pro forma net (loss) income, basic (loss) earnings per share and diluted (loss) earnings per share would have been the following:

                                   
      Three Months Ended     Nine Months Ended  
     
   
 
      September 30,     September 30,     September 30,     September 30,  
      2003     2002     2003     2002  
     
   
   
   
 
              (in thousands of dollars, other than per share data)  
Net (loss) income, as reported
    ($50 )     ($1,013 )     ($3,487 )   $ 8,573  
Less: Total stock-based employee compensation expense determined under fair value method for all awards, net of related tax effects
    (136 )     (187 )     (541 )     (605 )
 
 
   
   
   
 
Pro forma net (loss) income
    ($186 )     ($1,200 )     ($4,028 )   $ 7,968  
 
 
   
   
   
 
(Loss) earnings per share:
                               
 
Basic — as reported
  $       ($0.04 )     ($0.14 )   $ 0.34  
 
Basic — pro forma
    ($0.01 )     ($0.05 )     ($0.16 )   $ 0.31  
 
Diluted — as reported
  $       ($0.04 )     ($0.14 )   $ 0.33  
 
Diluted — pro forma
    ($0.01 )     ($0.05 )     ($0.16 )   $ 0.31  

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INTERMET Corporation

Notes to Interim Condensed Consolidated Financial Statements

September 30, 2003 (Unaudited)

2. Acquisition

On June 25, 2003, we entered into an agreement with Estudos, Servicos e Participacoes, S.A. to acquire 100% ownership of the shares of Fundicao Nodular, S.A. (“PortCast”), which is located in Porto, Portugal. Previously we owned 50% interest in PortCast. PortCast is a caster of various ductile-iron automotive components. Under the terms of the agreement, we acquired 25% of the shares of PortCast for a cash investment of $5.6 million (4.9 million Euros) on July 1, 2003, increasing our ownership in PortCast from 50% to 75%. We have a call option to acquire, and Estudos, Servicos e Participacoes, S.A. has a put option to sell, the remaining 25% ownership for an additional cash investment of $5.6 million (4.9 million Euros) on July 1, 2004.

We accounted for the acquisition of additional shares in PortCast using the purchase accounting method. The purchase price has been allocated to the assets purchased and liabilities assumed based upon the estimated fair values at the date of acquisition. PortCast became a consolidated subsidiary at July 1, 2003 and the results of operations of PortCast from July 1, 2003 are included in our consolidated results of operations. Our equity in the net income of PortCast for the period before July 1, 2003 is included in “Equity interest in a joint venture” in the accompanying statements of operations. The pro forma effects of this acquisition are not material to our consolidated results of operations.

3. Disposition — Discontinued Operation

On July 24, 2003, we sold substantially all the assets of Frisby P.M.C., Incorporated (“Frisby”) for $5.3 million, consisting of $3.9 million in cash and $1.4 million in the form of a promissory note, the balance of which will be paid by July 31, 2008. This transaction resulted in a loss on sale of $0.1 million, net of taxes. Frisby operated a machining plant that manufactures precision-machined components primarily for the automotive, truck and power tool markets. Frisby was a non-core operation, and is included in our Corporate and Other segment in Note 10, Reporting for Business Segments.

Net assets of discontinued operation of Frisby are as follows:

                 
    July 24, 2003     December 31, 2002  
   
   
 
    (In thousands of dollars)  
Assets:
               
Accounts receivable
  $ 2,061     $ 1,276  
Inventory
    1,552       1,717  
Property, plant and equipment
    4,453       5,072  
Other assets
    158       414  
Liabilities:
               
Accounts payable
  $ 848     $ 973  
Accrued liabilities
    855       892  
Deferred tax liabilities
    716       716  

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INTERMET Corporation

Notes to Interim Condensed Consolidated Financial Statements

September 30, 2003 (Unaudited)

3. Disposition — Discontinued Operation (continued)

The after-tax loss on sale of the assets of Frisby, and the results of operations of Frisby for all periods presented, have been classified as discontinued operations in the consolidated statements of operations in accordance with SFAS No. 144, “Accounting for the Impairment or Disposal of Long-Lived Assets”. We have reported the results of operations of Frisby for the periods ended September 30 as follows:

                                 
    Three Months Ended     Nine Months Ended  
   
   
 
    September 30,     September 30,     September 30,     September 30,  
    2003     2002     2003     2002  
   
   
   
   
 
            (in thousands of dollars)          
Sales
  $ 915     $ 3,961     $ 8,007     $ 10,824  
Cost of sales
    881       3,872       7,615       10,872  
 
 
   
   
   
 
Gross profit (loss)
    34       89       392       (48 )
Expenses
    63       260       526       688  
 
 
   
   
   
 
Loss before income tax benefit
    (29 )     (171 )     (134 )     (736 )
Income tax benefit
    11       66       53       287  
 
 
   
   
   
 
Loss from discontinued operation, net of tax
    ($18 )     ($105 )     ($81 )     ($449 )
 
 
   
   
   
 

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INTERMET Corporation

Notes to Interim Condensed Consolidated Financial Statements

September 30, 2003 (Unaudited)

4. Restructuring and Impairment Charges

In May 2003, due to changes in market conditions and production technology, as well as a substantial investment necessary for continued operation, we decided to permanently close our shell-molding plant in Radford, Virginia. The Radford Foundry manufactures gray-iron and ductile-iron components for the automotive industry. Production at the plant was substantially ceased at the end of the third quarter of 2003. We anticipate that the final plant closure will occur and substantially all the 333 hourly and salaried employees will be terminated by December 31, 2003. For the nine-month period ended September 30, 2003, the Radford Foundry had revenues of $31.0 million and net losses of $9.3 million. The facility is included in the Ferrous Metals segment in Note 10, Reporting for Business Segments.

As a result of this closure, we recorded $11.6 million in pretax restructuring and impairment charges in the accompanying statements of operations for the second quarter of 2003. These restructuring and impairment charges included a write-down of $9.9 million to reduce the capital assets and inventories to their fair values, $1.4 million for employee severance and related contractually guaranteed benefit costs, and $0.3 million for employee pension costs. During the third quarter of 2003, we reduced other postretirement benefit obligations by $1.3 million due to the termination of over 200 hourly and salaried employees. The accruals for employee severance and related contractually guaranteed benefit costs and for employee pension costs are included in “Accrued liabilities” and “Retirement benefits,” respectively, in the accompanying balance sheet at September 30, 2003.

We expect to accrue an additional $0.2 million in employee benefit costs and to further reduce the other postretirement benefit obligations when the remaining employees are terminated. The reduction of postretirement benefit obligations in the fourth quarter of 2003 is expected to be approximately $0.5 million. We also expect to incur approximately $0.4 million for environmental remediation when the Radford Foundry is closed, in addition to the environmental remediation costs that are discussed in Note 11, Environmental and Legal Matters.

Activities relating to the restructuring liabilities are as follows (in thousands of dollars):

                                                 
    Impairment             Employee     Employee              
    of     Write-down     Termination     Postretirement              
    fixed assets     of inventory     Benefits     Benefits     Other     Total  
   
   
   
   
   
   
 
Initial charge in second
quarter of 2003
  $ 7,554     $ 2,351     $ 1,336     $ 301     $ 50     $ 11,592  
Noncash charges
    (7,554 )     (2,351 )           (301 )           (10,206 )
 
 
   
   
   
   
   
 
Balance at June 30, 2003
                1,336             50       1,386  
Reduction of post-
retirement obligations
                      (1,278 )           (1,278 )
Noncash credit
                      1,278             1,278  
Cash payments
                (28 )           (50 )     (78 )
 
 
   
   
   
   
   
 
Balance at September 30, 2003
  $     $     $ 1,308     $     $     $ 1,308  
 
 
   
   
   
   
   
 

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INTERMET Corporation

Notes to Interim Condensed Consolidated Financial Statements (continued)

September 30, 2003 (Unaudited)

5. Inventories

Net inventories consist of the following (in thousands of dollars):

                 
    September 30,     December 31,  
    2003     2002  
   
   
 
Finished goods
  $ 20,216     $ 15,525  
Work in process
    12,187       7,947  
Raw materials
    7,330       6,458  
Supplies and patterns
    36,768       33,809  
 
 
   
 
 
  $ 76,501     $ 63,739  
 
 
   
 

6. Property, Plant and Equipment

Property, plant and equipment consist of the following (in thousands of dollars):

                 
    September 30,     December 31,  
    2003     2002  
   
   
 
Land
  $ 6,723     $ 5,304  
Buildings and improvements
    138,176       133,974  
Machinery and equipment
    514,430       490,784  
Construction in progress
    25,071       9,432  
 
 
   
 
Property, plant and equipment, at cost
    684,400       639,494  
Less: Accumulated depreciation and foreign industrial
development grants, net of amortization
    358,979       312,532  
 
 
   
 
Property, plant and equipment, net
  $ 325,421     $ 326,962  
 
 
   
 

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INTERMET Corporation

Notes to Interim Condensed Consolidated Financial Statements (continued)

September 30, 2003 (Unaudited)

7. Debt

On June 13, 2002, we completed a senior note offering of $175 million. The notes bear an annual fixed rate of interest of 9.75% and will mature on June 15, 2009. Interest is due June 15 and December 15 of each year. The notes are unsecured and rank equally with all of our existing and future unsecured senior debt. The net proceeds of the senior note offering were used to pay the remaining balance on a bank term loan ($161.7 million) and for working capital purposes. Debt issuance costs of $5.9 million were capitalized in connection with the debt offering and are included in “other non-current assets” in the accompanying balance sheet and are being amortized over seven years. See Note 13, Supplemental Condensed Consolidating Financial Information, for additional information regarding the senior unsecured notes.

During the first quarter of 2003, we amended our secured bank revolving credit agreement. The credit agreement facility was reduced from $300 million to $225 million. In addition, two financial covenants were modified to provide less restrictive terms.

Long-term debt consists of the following (in thousands of dollars):

                 
    September 30,     December 31,  
    2003     2002  
   
   
 
Revolving credit facility
  $ 62,000     $ 63,000  
Senior notes due 2009
    175,000       175,000  
Industrial revenue bonds
    39,350       40,200  
Capitalized leases and other debt
    17,091       1,903  
 
 
   
 
Total debt
    293,441       280,103  
Less: Long-term debt due within one year
    11,626       1,567  
 
 
   
 
Long-term debt due after one year
  $ 281,815     $ 278,536  
 
 
   
 

Maturities of long-term debt at September 30, 2003 and for each twelve-month period thereafter are as follows (in thousands of dollars):

         
Twelve-month period ending
September 30, 2004
  $ 11,626  
September 30, 2005
    66,032  
September 30, 2006
    4,337  
September 30, 2007
    1,446  
Thereafter
    210,000  
 
 
 
 
  $ 293,441  
 
 
 

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INTERMET Corporation

Notes to Interim Condensed Consolidated Financial Statements (continued)

September 30, 2003 (Unaudited)

8. Derivative Financial Instruments

We enter into various derivative transactions pursuant to our risk management policies. We do not use derivative financial instruments for trading purposes.

We have an interest rate swap agreement with a notional amount of $50 million to manage our exposure to the interest rate risk associated with our debt. We have designated this swap transaction as a cash flow hedge. This hedge is considered to be perfectly effective. Therefore, the entire change in the fair value of the swap agreement has been recognized in Other Comprehensive (Loss) Income, and no hedge ineffectiveness is recorded in earnings.

To hedge foreign currency risks, we periodically use over-the-counter forward contracts. At September 30, 2003, we had outstanding foreign exchange contracts with a notional amount of $14.1 million (12.3 million Euros) to hedge our European operations. We have designated these forward contracts as fair value hedges. The fair value of such foreign exchange contracts was minimal at September 30, 2003.

9. Comprehensive Income (Loss)

Total comprehensive income (loss) consisted of the following (in thousands of dollars):

                                   
      Three Months Ended     Nine Months Ended  
     
   
 
      September 30,     September 30,     September 30,     September 30,  
      2003     2002     2003     2002  
     
   
   
   
 
Net (loss) income
    ($50 )     ($1,013 )     ($3,487 )   $ 8,573  
Other comprehensive income (loss):
                               
 
Fair value of interest rate swap
    608       (99 )     1,233       213  
 
Foreign currency translation
adjustment
    (426 )     (1,342 )     3,926       8,763  
 
 
   
   
   
 
Total other comprehensive income
    182       (1,441 )     5,159       8,976  
 
 
   
   
   
 
Total comprehensive income (loss)
  $ 132       ($2,454 )   $ 1,672     $ 17,549  
 
 
   
   
   
 

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Table of Contents

INTERMET Corporation

Notes to Interim Condensed Consolidated Financial Statements (continued)

September 30, 2003 (Unaudited)

10. Reporting for Business Segments

We individually evaluate the operating performance of our business units. Under the provisions of SFAS No. 131, Disclosures about Segments of an Enterprise and Related Information, we have aggregated operating segments that have similar characteristics, including manufacturing processes and raw materials. The Ferrous Metals segment consists of ferrous foundry operations and their related machining operations. The Light Metals segment consists of aluminum, magnesium and zinc casting operations and their related machining operations. The Corporate and Other segment includes operations that do not fall within the Ferrous Metals or Light Metals segments, and includes the corporate business unit and its related expenses and eliminations. Certain administrative costs such as interest and amortization are included within the Corporate and Other segment. For the three-month and nine-month periods ended September 30, 2003, a pre-tax gain on the disposal of property, plant and equipment of $1.7 million was included within the Corporate and Other segment. This information is displayed in the following table:

                                   
      Ferrous     Light     Corporate and        
      Metals     Metals     Other     Consolidated  
     
   
   
   
 
              (in thousands of dollars)  
Three-month period ended September 30, 2003:
                               
 
Net sales
  $ 124,481     $ 57,573     $     $ 182,054  
 
                         
 
 
Operating profit
  $ 3,465     $ 2,723     $ 329     $ 6,517  
 
Interest expense, net
    (1,446 )     (1,229 )     (5,115 )     (7,790 )
 
Other income, net
                1,475       1,475  
 
Tax (expense) benefit
    (737 )     (630 )     1,174       (193 )
 
Loss from discontinued operation, net of tax
                (59 )     (59 )
 
                         
 
                    Net loss     ($50 )
 
                         
 
Three-month period ended September 30, 2002:
                               
 
Net sales
  $ 127,082     $ 65,521     $     $ 192,603  
 
                         
 
 
Operating profit (loss)
  $ 5,042     $ 2,335       ($2,863 )   $ 4,514  
 
Interest expense, net
    (673 )     (1,051 )     (5,816 )     (7,540 )
 
Other expense, net
                (784 )     (784 )
 
Tax (expense) benefit
    (794 )     (540 )     3,963       2,629  
 
Equity interest in a joint venture
    273                   273  
 
Loss from discontinued operation, net of tax
                (105 )     (105 )
 
                         
 
                    Net loss     ($1,013 )
 
                         
 

15


Table of Contents

INTERMET Corporation

Notes to Interim Condensed Consolidated Financial Statements (continued)

September 30, 2003 (Unaudited)

10. Reporting for Business Segments (continued)

                                   
      Ferrous     Light     Corporate and        
      Metals     Metals     Other     Consolidated  
     
   
   
   
 
              (in thousands of dollars)          
Nine-month period ended September 30, 2003:
                               
 
Net sales
  $ 400,382     $ 178,450     $     $ 578,832  
 
                         
 
 
Operating profit (loss)
  $ 8,079     $ 9,635       ($2,090 )   $ 15,624  
 
Interest expense, net
    (3,492 )     (3,585 )     (15,850 )     (22,927 )
 
Other income, net
                1,314       1,314  
 
Tax (expense) benefit
    (1,500 )     (2,525 )     5,897       1,872  
 
Equity interest in a joint venture
    752                   752  
 
Loss from discontinued operation, net of tax
                (122 )     (122 )
 
                         
 
                    Net loss     ($3,487 )
 
                         
 
Nine-month period ended September 30, 2002:
                               
 
Net sales
  $ 400,864     $ 208,930     $     $ 609,794  
 
                         
 
 
Operating profit (loss)
  $ 21,745     $ 15,979     $ (6,213 )   $ 31,511  
 
Interest expense, net
    (3,052 )     (3,278 )     (14,745 )     (21,075 )
 
Other expense, net
                (617 )     (617 )
 
Tax (expense) benefit
    (5,605 )     (5,107 )     8,742       (1,970 )
 
Equity interest in a joint venture
    692                   692  
 
Loss from discontinued operation, net of tax
                (449 )     (449 )
 
Cumulative effect of changes in accounting, net of tax
    481                   481  
 
                         
 
                    Net loss   $ 8,573  
 
                         
 

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INTERMET Corporation

Notes to Interim Condensed Consolidated Financial Statements (continued)

September 30, 2003 (Unaudited)

11. Environmental and Legal Matters

On March 14, 2002, we entered into a Consent Order with the U.S. Environmental Protection Agency (“USEPA”), which will require investigation of the nature and extent of any hazardous waste disposed of at our Radford, Virginia, facilities. We have entered into this Consent Order in connection with the USEPA’s Corrective Action Program, which is being undertaken on a nationwide basis by USEPA pursuant to the Resource Conservation and Recovery Act of 1976. The Corrective Action Program requires facilities that have historically generated or handled hazardous waste to determine whether those activities have or could adversely affect groundwater or adversely affect human health. Because we historically disposed of waste material at this site, it is possible that remedial action will be required with respect to that on-site disposal.

We are subject to federal, state, local and foreign environmental laws and regulations concerning, among other things, air emissions, effluent discharges, storage treatment and disposal of hazardous materials and remediation of contaminated soil and groundwater. At some of our industrial sites, hazardous materials have been managed for many years. Consequently, we are subject to various environmental laws that impose compliance obligations and can create liability for historical releases of hazardous substances. It is likely that we will be subject to increasingly stringent environmental standards in the future and that we will be required to make additional expenditures, which could be significant, relating to environmental matters on an ongoing basis.

The 1990 amendments to the Federal Clean Air Act and regulations promulgated thereunder are expected to have a major impact on the compliance cost of many U.S. companies, including foundries of the type we own. We are in the process of reviewing Maximum Achievable Control Technology Standards that will be applicable to our industry.

We also have current and former operating entities (for which we may be responsible) that are potentially responsible for cleanup of known environmental sites. These include third-party-owned sites, as well as sites that are currently owned, or formerly owned, by us or our subsidiaries. As of September 30, 2003, we have accrued $7.1 million to cover estimated future environmental expenditures for known environmental sites, which includes $1.6 million in additional reserves for the Radford facilities that we provided for during the second quarter of 2003. The $7.1 million reserve also includes a $3.2 million cash escrow account acquired as a part of the acquisition of Ganton Technologies in 1999 that is being used to fund the clean-up of an inactive property located in Addison, Illinois. There can be no assurance that costs in excess of these accruals will not be incurred, or that unknown conditions will not be discovered that result in material additional expenditures by us for environmental matters.

We are a party to a number of other legal proceedings associated with environmental, employment, commercial, product liability or other matters in the ordinary course of our business. We do not believe that such pending or threatened legal proceedings to which we are a party, or to which any of our property is subject, will have a material adverse effect on our consolidated financial position or results of operations or liquidity, taken as a whole. It is possible, however, that future results of operations for any particular quarterly or annual period could be materially affected by changes in our assumptions related to these proceedings.

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INTERMET Corporation

Notes to Interim Condensed Consolidated Financial Statements (continued)

September 30, 2003 (Unaudited)

12. Earnings per Share

Basic earnings per share is computed by dividing income available to shareholders of common stock by the weighted average number of common shares outstanding for the period. The dilutive earnings per share calculation reflects the assumed exercise of stock options and issuance of unearned restricted stock.

                                   
      Three Months Ended     Nine Months Ended  
     
   
 
      September 30,     September 30,     September 30,     September 30,  
     
   
   
   
 
      2003     2002     2003     2002  
     
   
   
   
 
              (in thousands of dollars, except per share data)  
Numerator:
                               
 
Net (loss) income
    ($50 )     ($1,013 )     ($3,487 )   $ 8,573  
 
 
 
   
   
   
 
Denominator:
                               
 
Denominator for basic (loss) earnings per
share — weighted average shares
    25,591       25,462       25,576       25,441  
 
Effect of shares held in deferred
compensation plan
                      (11 )
 
 
 
   
   
   
 
 
Denominator for basic (loss) earnings per
share — weighted average shares
    25,591       25,462       25,576       25,430  
 
 
 
   
   
   
 
Effect of dilutive securities:
                               
 
Effect of shares held in deferred
compensation plan
                      11  
 
Employee stock options and unearned
restricted stock
    134                   306  
 
 
 
   
   
   
 
 
Denominator for diluted (loss) earnings
per share — adjusted weighted average
shares and assumed exercise of options
    25,725       25,462       25,576       25,747  
 
 
 
   
   
   
 
Basic (loss) earnings per share
  $       ($0.04 )     ($0.14 )   $ 0.34  
 
 
 
   
   
   
 
Fully diluted (loss) earnings per share
  $       ($0.04 )     ($0.14 )   $ 0.33  
 
 
 
   
   
   
 

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INTERMET Corporation

Notes to Interim Condensed Consolidated Financial Statements (continued)

September 30, 2003 (Unaudited)

13. Supplemental Condensed Consolidating Financial Information

On June 13, 2002, we issued $175 million of senior notes, which will mature in 2009. The senior notes are guaranteed by certain of our domestic wholly-owned subsidiaries (“Combined Guarantor Subsidiaries”). The guarantees are unconditional and joint and several. The senior notes are effectively subordinated to the secured debt of the Company (“Parent”). Restrictions contained in the indenture covering the senior notes include, but are not limited to, restrictions on incurring additional secured debt, repurchasing of our capital stock, disposal of assets, affiliate transactions, and transfer of assets. As of September 30, 2003, the Parent and the Combined Guarantor Subsidiaries had approximately $275.1 million of secured debt outstanding and approximately $103.0 million of unused commitments, net of outstanding letters of credit, under our credit facility. The secured debt of the Parent is also guaranteed by each of the Combined Guarantor Subsidiaries.

Certain of our domestic subsidiaries (Intermet International, Inc., Intermet Holding Company, Transnational Indemnity Company, and Western Capital Corporation) and all of our foreign subsidiaries are not guarantors of the notes (“Combined Non-Guarantor Subsidiaries”). The Combined Non-Guarantor Subsidiaries had approximately $16.0 million of debt outstanding as of September 30, 2003.

Presented below is summarized condensed consolidating financial information for the Parent, the Combined Guarantor Subsidiaries, the Combined Non-Guarantor Subsidiaries, and the Company on a consolidated basis as of September 30, 2003 and December 31, 2002, and for the three and nine months ended September 30, 2003 and 2002.

Investments in subsidiaries are presented using the equity method of accounting. Separate financial statements of the Combined Guarantor Subsidiaries are not provided as the condensed consolidating financial information contained herein provides a more meaningful disclosure to allow investors to determine the nature of the assets held by and the operations of the combined group.

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INTERMET Corporation

Notes to Interim Condensed Consolidated Financial Statements (continued)

September 30, 2003 (Unaudited)

13. Supplemental Condensed Consolidating Financial Information (continued)

                                           
      Three Months Ended September 30, 2003  
     
 
              Combined     Combined              
              Guarantor     Non-Guarantor              
      Parent     Subsidiaries     Subsidiaries     Eliminations     Consolidated  
     
   
   
   
   
 
              (in thousands of dollars)          
INCOME STATEMENT DATA
                                       
Net sales
  $     $ 155,265     $ 29,475       ($2,686 )   $ 182,054  
Cost of sales
          145,229       24,789       (2,686 )     167,332  
 
 
   
   
   
   
 
Gross profit
          10,036       4,686             14,722  
Selling, general and administrative
    530       5,212       2,892       29       8,663  
Restructuring and impairment charges
          (1,278 )                 (1,278 )
Other operating (income) expenses
    (37 )     499       387       (29 )     820  
 
 
   
   
   
   
 
Operating (loss) profit
    (493 )     5,603       1,407             6,517  
Other income and expenses:
                                       
 
Interest expense (income), net
    5,102       2,308       380             7,790  
 
Other income , net
    (1,060 )     (6 )     (409 )           (1,475 )
 
 
   
   
   
   
 
(Loss) income before income tax
    (4,535 )     3,301       1,436             202  
Income tax benefit (expense)
    2,274       (2,048 )     (419 )           (193 )
 
 
   
   
   
   
 
(Loss) income from continuing operations
    (2,261 )     1,253       1,017             9  
Loss from discontinued operation, net of tax
          (59 )                 (59 )
 
 
   
   
   
   
 
Net (loss) income
    ($2,261 )   $ 1,194     $ 1,017     $       ($50 )
 
 
   
   
   
   
 

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INTERMET Corporation

Notes to Interim Condensed Consolidated Financial Statements (continued)

September 30, 2003 (Unaudited)

13. Supplemental Condensed Consolidating Financial Information (continued)

                                           
      Three Months Ended September 30, 2002  
     
 
              Combined     Combined              
              Guarantor     Non-Guarantor              
      Parent     Subsidiaries     Subsidiaries     Eliminations     Consolidated  
     
   
   
   
   
 
              (in thousands of dollars)          
INCOME STATEMENT DATA
                                       
Net sales
  $     $ 176,042     $ 21,154       ($4,593 )   $ 192,603  
Cost of sales
          165,680       19,550       (4,584 )     180,646  
 
 
   
   
   
   
 
Gross profit (loss)
          10,362       1,604       (9 )     11,957  
Selling, general and administrative
    883       5,213       1,652       190       7,938  
Other operating expenses (income)
    4       (16 )     (294 )     (189 )     (495 )
 
 
   
   
   
   
 
Operating (loss) profit
    (887 )     5,165       246       (10 )     4,514  
Other income and expenses:
                                       
 
Interest expense (income), net
    5,806       1,902       (168 )           7,540  
 
Other expense, net
    127       140       517             784  
 
 
   
   
   
   
 
(Loss) income before income tax
    (6,820 )     3,123       (103 )     (10 )     (3,810 )
Income tax benefit (expense)
    3,342       (1,325 )     612             2,629  
Equity interest in a joint venture
                273             273  
 
 
   
   
   
   
 
(Loss) income from continuing operations
    (3,478 )     1,798       782       (10 )     (908 )
Loss from discontinued operation, net of tax
          (105 )                 (105 )
 
 
   
   
   
   
 
Net (loss) income
  $ (3,478 )   $ 1,693     $ 782       ($10 )     ($1,013 )
 
 
   
   
   
   
 

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INTERMET Corporation

Notes to Interim Condensed Consolidated Financial Statements (continued)

September 30, 2003 (Unaudited)

13. Supplemental Condensed Consolidating Financial Information (continued)

                                             
        Nine Months Ended September 30, 2003  
       
 
                Combined     Combined              
                Guarantor     Non-Guarantor              
        Parent     Subsidiaries     Subsidiaries     Eliminations     Consolidated  
       
   
   
   
   
 
                (in thousands of dollars)          
INCOME STATEMENT DATA
                                       
Net sales
  $     $ 510,757     $ 82,190       ($14,115 )   $ 578,832  
Cost of sales
          468,497       71,263       (14,115 )     525,645  
 
 
   
   
   
   
 
Gross profit
          42,260       10,927             53,187  
Selling, general and administrative
    1,911       16,503       6,530       87       25,031  
Restructuring and impairment charges
          10,314                   10,314  
Other operating expenses (income)
    79       1,759       467       (87 )     2,218  
 
 
   
   
   
   
 
Operating (loss) profit
    (1,990 )     13,684       3,930             15,624  
Other income and expenses:
                                       
 
Interest expense, net
    15,810       6,920       197             22,927  
 
Other income, net
    (873 )     (13 )     (428 )           (1,314 )
 
 
   
   
   
   
 
(Loss) income before income tax
    (16,927 )     6,777       4,161             (5,989 )
Income tax benefit (expense)
    6,811       (3,624 )     (1,315 )           1,872  
Equity interest in a joint venture
                752             752  
 
 
   
   
   
   
 
(Loss) income from continuing operations
    (10,116 )     3,153       3,598             (3,365 )
Loss from discontinued operation, net of tax
          (122 )                 (122 )
 
 
   
   
   
   
 
Net (loss) income
    ($10,116 )   $ 3,031     $ 3,598     $       ($3,487 )
 
 
   
   
   
   
 

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INTERMET Corporation

Notes to Interim Condensed Consolidated Financial Statements (continued)

September 30, 2003 (Unaudited)

13. Supplemental Condensed Consolidating Financial Information (continued)

                                           
      Nine Months Ended September 30, 2002  
     
 
              Combined     Combined              
              Guarantor     Non-Guarantor              
      Parent     Subsidiaries     Subsidiaries     Eliminations     Consolidated  
     
   
   
   
   
 
                      (in thousands of dollars)          
INCOME STATEMENT DATA
                                       
Net sales
  $     $ 554,503     $ 66,775       ($11,484 )   $ 609,794  
Cost of sales
    (35 )     506,855       58,891       (11,475 )     554,236  
 
 
   
   
   
   
 
Gross profit (loss)
    35       47,648       7,884       (9 )     55,558  
Selling, general and administrative
    3,296       15,801       4,706       571       24,374  
Other operating expenses (income)
    105       (86 )     223       (569 )     (327 )
 
 
   
   
   
   
 
Operating (loss) profit
    (3,366 )     31,933       2,955       (11 )     31,511  
Other income and expenses:
                                       
 
Interest expense (income), net
    14,719       6,677       (321 )           21,075  
 
Other expense (income), net
    391       (198 )     424             617  
 
 
   
   
   
   
 
(Loss) income before income tax
    (18,476 )     25,454       2,852       (11 )     9,819  
Income tax benefit (expense)
    7,966       (10,168 )     232             (1,970 )
Equity interest in a joint venture
                692             692  
 
 
   
   
   
   
 
(Loss) income from continuing operations
    (10,510 )     15,286       3,776       (11 )     8,541  
Loss from discontinued operation, net of tax
          (449 )                 (449 )
Cumulative effect of changes in accounting, net of tax
                481             481  
 
 
   
   
   
   
 
Net (loss) income
    ($10,510 )   $ 14,837     $ 4,257       ($11 )   $ 8,573  
 
 
   
   
   
   
 

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INTERMET Corporation

Notes to Interim Condensed Consolidated Financial Statements (continued)

September 30, 2003 (Unaudited)

13. Supplemental Condensed Consolidating Financial Information (continued)

                                             
        As of September 30, 2003  
       
 
                Combined     Combined              
                Guarantor     Non-Guarantor              
        Parent     Subsidiaries     Subsidiaries     Eliminations     Consolidated  
       
   
   
   
   
 
                (in thousands of dollars)                  
BALANCE SHEET DATA
                                       
ASSETS
                                       
Current assets:
                                       
 
Cash and cash equivalents
  $ 3,010     $ 413     $ 1,565     $     $ 4,988  
 
Accounts receivable, net
    155       73,832       25,125             99,112  
 
Inventories
          57,493       19,067       (59 )     76,501  
 
Other current assets
    22,126       4,059       6,395       1       32,581  
 
 
 
   
   
   
   
 
 
Total current assets
    25,291       135,797       52,152       (58 )     213,182  
Property, plant and equipment, net
    3,592       260,609       60,677       543       325,421  
Other assets:
                                       
 
Goodwill
          217,016                   217,016  
 
Other non-current assets
    18,311       4,081       1,790       1,443       25,625  
 
Intercompany, net
    (55,948 )     83,499       (29,102 )     1,551        
 
Investments in subsidiaries
    603,269                   (603,269 )      
 
 
 
   
   
   
   
 
Total assets
  $ 594,515     $ 701,002     $ 85,517       ($599,790 )   $ 781,244  
 
 
 
   
   
   
   
 
LIABILITIES AND SHAREHOLDERS’ EQUITY
                                       
Current liabilities:
                                       
 
Accounts payable
  $ 1,357     $ 61,786     $ 12,790       ($243 )   $ 75,690  
 
Accrued liabilities
    15,783       37,284       11,113       59       64,239  
 
Long-term debt due within one year
    350       1,003       10,273             11,626  
 
 
 
   
   
   
   
 
 
Total current liabilities
    17,490       100,073       34,176       (184 )     151,555  
Long-term debt due after one year
    239,000       37,115       5,700             281,815  
Retirement benefits
    77,342       220                   77,562  
Other non-current liabilities
    4,663       7,990       892       747       14,292  
 
 
 
   
   
   
   
 
 
Total non-current liabilities
    321,005       45,325       6,592       747       373,669  
Shareholders’ equity
    256,020       555,604       44,749       (600,353 )     256,020  
 
 
 
   
   
   
   
 
Total liabilities and shareholders’ equity
  $ 594,515     $ 701,002     $ 85,517       ($599,790 )   $ 781,244  
 
 
 
   
   
   
   
 

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INTERMET Corporation

Notes to Interim Condensed Consolidated Financial Statements (continued)

September 30, 2003 (Unaudited)

13. Supplemental Condensed Consolidating Financial Information (continued)

                                           
      As of December 31, 2002  
     
 
              Combined     Combined              
              Guarantor     Non-Guarantor              
      Parent     Subsidiaries     Subsidiaries     Eliminations     Consolidated  
     
   
   
   
   
 
                      (in thousands of dollars)          
BALANCE SHEET DATA
                                       
ASSETS
                                       
Current assets:
                                       
 
Cash and cash equivalents
  $ 1,122     $ 167     $ 2,009     $     $ 3,298  
 
Accounts receivable, net
    162       62,060       23,281             85,503  
 
Inventories
          55,659       8,139       (59 )     63,739  
 
Other current assets
    21,291       2,487       682       1       24,461  
 
Current assets of discontinued
operation
          3,407                   3,407  
 
 
 
   
   
   
   
 
 
Total current assets
    22,575       123,780       34,111       (58 )     180,408  
Property, plant and equipment, net
    4,598       289,709       32,112       543       326,962  
Other assets:
                                       
 
Goodwill
          217,016                   217,016  
 
Other non-current assets
    18,749       3,867       10,581       1,443       34,640  
 
Intercompany, net
    (40,038 )     63,759       (25,323 )     1,602        
 
Investments in subsidiaries
    592,765                   (592,765 )      
 
Non-current assets of discontinued
operation
          5,072                   5,072  
 
 
 
   
   
   
   
 
Total assets
  $ 598,649     $ 703,203     $ 51,481       ($589,235 )   $ 764,098  
 
 
 
   
   
   
   
 
LIABILITIES AND SHAREHOLDERS’ EQUITY
                                       
Current liabilities:
                                       
 
Accounts payable
  $ 2,462     $ 62,426     $ 5,337       ($265 )   $ 69,960  
 
Accrued liabilities
    19,603       33,588       11,041       81       64,313  
 
Long-term debt due within one year
    350       1,107       110             1,567  
 
Current liabilities of discontinued
operation
          1,865                   1,865  
 
 
 
   
   
   
   
 
 
Total current liabilities
    22,415       98,986       16,488       (184 )     137,705  
Long-term debt due after one year
    240,350       37,974       212             278,536  
Retirement benefits
    70,812       6,759                   77,571  
Other non-current liabilities
    7,503       6,955       (2,488 )     747       12,717  
 
 
 
   
   
   
   
 
 
Total non-current liabilities
    318,665       51,688       (2,276 )     747       368,824  
Shareholders’ equity
    257,569       552,529       37,269       (589,798 )     257,569  
 
 
 
   
   
   
   
 
Total liabilities and shareholders’ equity
  $ 598,649     $ 703,203     $ 51,481       ($589,235 )   $ 764,098  
 
 
 
   
   
   
   
 

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INTERMET Corporation

Notes to Interim Condensed Consolidated Financial Statements (continued)

September 30, 2003 (Unaudited)

13. Supplemental Condensed Consolidating Financial Information (continued)

                                           
      Nine Months Ended September 30, 2003  
     
 
              Combined     Combined              
              Guarantor     Non-Guarantor              
      Parent     Subsidiaries     Subsidiaries     Eliminations     Consolidated  
     
   
   
   
   
 
              (in thousands of dollars)          
CASH FLOW DATA
                                       
Cash provided by continuing operating
activities
  $ 6,018     $ 4,780     $ 9,969     $     $ 20,767  
Cash provided by discontinued operation
          1,314                   1,314  
 
 
   
   
   
   
 
Net cash provided by operating activities
    6,018       6,094       9,969             22,081  
Investing activities:
                                       
Additions to property, plant and equipment
    (1,365 )     (8,460 )     (1,787 )           (11,612 )
Purchase of shares of a subsidiary
                (5,571 )           (5,571 )
Proceeds from sale of assets of a subsidiary
          3,925                   3,925  
Proceeds from sale of property, plant and
equipment
    1,700                         1,700  
 
 
   
   
   
   
 
Net cash provided by (used in) investing
activities
    335       (4,535 )     (7,358 )           (11,558 )
Financing activities:
                                       
 
Net decrease in revolving credit facility
    (1,000 )                       (1,000 )
 
Net decrease in other debts
          (1,313 )     (2,772 )           (4,085 )
 
Payments of revolving credit facility fees
    (405 )                       (405 )
 
Dividends paid
    (3,072 )                       (3,072 )
 
Issuance of common stock
    12                         12  
 
 
   
   
   
   
 
Net cash used in financing activities
    (4,465 )     (1,313 )     (2,772 )           (8,550 )
Effect of exchange rate changes on cash and
cash equivalents
                (283 )           (283 )
 
 
   
   
   
   
 
Net increase (decrease) in cash and cash
equivalents
  $ 1,888     $ 246       ($444 )   $     $ 1,690  
 
 
   
   
   
   
 

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INTERMET Corporation

Notes to Interim Condensed Consolidated Financial Statements (continued)

September 30, 2003 (Unaudited)

13. Supplemental Condensed Consolidating Financial Information (continued)

                                           
      Nine Months Ended September 30, 2002  
     
 
              Combined     Combined              
              Guarantor     Non-Guarantor              
      Parent     Subsidiaries     Subsidiaries     Eliminations     Consolidated  
     
   
   
   
   
 
              (in thousands of dollars)                  
CASH FLOW DATA
                                       
Cash provided by (used in) continuing operating activities
  $ 73,378     $ 5,386       ($12,178 )   $     $ 66,586  
Cash provided by discontinued operation
          1,071                   1,071  
 
 
   
   
   
   
 
Net cash provided by (used in) operating activities
    73,378       6,457       (12,178 )           67,657  
Investing activities:
                                       
 
Additions to property, plant and equipment by continuing operations
    (1,465 )     (4,413 )     (854 )           (6,732 )
 
Additions to property, plant and equipment by discontinued operations
          (148 )                 (148 )
 
Proceeds from sale of property, plant and equipment
          360                   360  
 
 
   
   
   
   
 
Net cash used in investing activities
    (1,465 )     (4,201 )     (854 )           (6,520 )
Financing activities:
                                       
 
Net decrease in revolving credit facility
    (67,000 )                       (67,000 )
 
Proceeds from debt offering
    175,000                         175,000  
 
Repayment of term loan
    (171,750 )                       (171,750 )
 
Repayments of other debts
    (350 )     (804 )     (307 )           (1,461 )
 
Payments of debt issuance costs
    (5,940 )                       (5,940 )
 
Dividends paid
    (3,056 )                       (3,056 )
 
Issuance of common stock
    490                         490  
 
 
   
   
   
   
 
Net cash used in financing activities
    (72,606 )     (804 )     (307 )           (73,717 )
Effect of exchange rate changes on cash and cash equivalents
                4,390             4,390  
 
 
   
   
   
   
 
Net (decrease) increase in cash and cash equivalents
    ($693 )   $ 1,452       ($8,949 )   $       ($8,190 )
 
 
   
   
   
   
 

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Item 2. Management’s Discussion and Analysis of Financial Condition and Results of Operations

Management’s Discussion and Analysis of Financial Condition and Results of Operations and the Quantitative and Qualitative Disclosures about Market Risk contain forward-looking statements within the meaning of the Private Securities Litigation Reform Act of 1995. When used in these sections, the words “anticipate”, “believe”, “estimate” and “expect” and similar expressions are generally intended to identify forward-looking statements. Readers are cautioned that any forward-looking statements, including statements regarding the intent, belief or current expectations of INTERMET or its management, are not guarantees of future performance and involve risks and uncertainties. Actual results may differ materially from those in the forward-looking statements as a result of various factors including, but not limited to:

  General economic conditions, including any downturn in the markets in which we operate

  Fluctuations in worldwide or regional automobile and light- and heavy-truck production, which directly affect demand for our products

  Changes in procurement practices and policies of our customers for automotive components, including the risk of the loss of any of our major customers

  Pricing practices of our customers, including demands for price concessions as a condition to retaining current business or obtaining new business

  Deterioration in the market share of any of our major customers

  Fluctuations in foreign currency exchange rates

  Fluctuations in interest rates that may affect our borrowing costs

  Fluctuations in the cost of raw materials, including the cost of energy, aluminum, zinc, magnesium, alloys and scrap steel, and our ability, if any, to pass those costs on to our customers

  Work stoppages or other labor disputes that could disrupt production at our facilities or those of our customers

  Factors or presently unknown circumstances that may affect the charges related to the impairment of our long-lived assets

  Changes in environmental regulations to which we are subject, including Maximum Achievable Control Technology standards applicable to the foundry industry, and our ability to meet these standards

  Our ability to meet the financial covenants set forth in our debt agreements, and our ability to negotiate less restrictive covenants if necessary

  Other risks as detailed from time to time in our filings with the Securities and Exchange Commission

We do not intend to update these forward-looking statements.

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Material Changes in Financial Condition, Liquidity and Capital Resources

Through the third quarter of 2003 net cash provided by operations totaled $22.1 million compared to $67.7 million for the same period last year. Depreciation and amortization expense, excluding depreciation expense for our discontinued operations, for the nine months ended September 30, 2003 and 2002 was $38.1 million and $37.0 million, respectively. For the nine months ended September 30, 2003, after adjusting for the effect of exchange rates, accounts receivable increased by $6.6 million while inventory increased by $5.6 million. The increase in accounts receivable and inventory is due to the consolidation of PortCast’s financial statements since July 2003. For the nine months ended September 30, 2003, after adjusting for the effect of exchange rates, accounts payable decreased by $0.3 million while accrued liabilities decreased by $9.1 million. The decrease in accrued liabilities is due to the payment of European corporation and trade taxes during the nine months ended September 30, 2003. During the first nine months of 2003 we spent $11.6 million for the purchase of property, plant and equipment. Borrowings under our bank revolving credit facility decreased by $1.0 million during the first nine months of 2003. Additionally, we paid $3.1 million in dividends during the first nine months of 2003. The Company has committed capital not yet spent of approximately $4.0 million as of September 30, 2003. We anticipate that the funds needed for the committed capital spending will come from operations.

During the first quarter of 2003, we amended our revolving credit agreement. The credit agreement facility was reduced from $300 million to $225 million, of which $122 million was outstanding as of September 30, 2003, consisting of borrowings of $62.0 million and letters of credit of $60 million. In addition, two financial covenants were modified to provide less restrictive terms. The secured bank revolving credit facility expires on November 5, 2004. As of September 30, 2003, we had outstanding unsecured senior notes of $175 million and other debt of approximately $56.4 million. The senior notes will be due on June 15, 2009. At September 30, 2003, we had committed and uncommitted bank credit facilities with unused borrowing capacity of $103 million. However, due to loan covenants restrictions, our borrowing availability at September 30, 2003 was $18.6 million.

We were in compliance with our revolving credit agreement covenants as of September 30, 2003. The revolving credit agreement financial covenant ratios as of September 30, 2003 are provided below.

                 
Financial Covenant   Requirement     Actual  

 
   
 
Fixed charge coverage ratio
    >  1.50 : 1       2.22 : 1  
Consolidated EBITDA to
consolidated interest expense
    >  2.50 : 1       2.82 : 1  
Funded debt to consolidated EBITDA
    <  4.00 : 1       3.54 : 1  
Capital expenditures (in thousands of dollars)
    <  $50,000     $ 17,245  

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The reconciliations of EBITDA, Fixed Charges and Funded Debt, and the calculations of financial covenant ratios are provided below:

         
    Twelve Months Ended  
    September 30, 2003  
   
 
    (In thousands of dollars)  
Net loss
  $ (2,527 )
Income tax benefit
    (1,889 )
Interest expense, net
    30,398  
Non-cash restructuring charge
    10,314  
Depreciation and amortization
    50,279  
Adjustments to consolidated EBITDA pertaining to the bank agreement *
    2,768  
 
 
 
Consolidated EBITDA
    89,343  
 
 
 
Consolidated EBITDA
    89,343  
Less: Capital expenditure
    13,978  
Less: Adjustments to capital expenditure pertaining to the bank agreement *
    3,267  
 
 
 
Consolidated EBITDA less capital expenditure
  $ 72,098  
 
 
 
Interest expense, net
  $ 30,398  
Adjustments to interest expense pertaining to the bank agreement *
    1,291  
Revenue bonds principal payments
    850  
 
 
 
Fixed charges
  $ 32,539  
 
 
 
         
    At September 30, 2003  
   
 
    (In thousands of dollars)  
Total long-term debt
  $ 293,441  
Letters of credit excluding certain revenue bonds
    22,986  
 
 
 
Funded debt
  $ 316,427  
 
 
 
         
    Twelve Months Ended  
    September 30, 2003  
   
 
    (In thousands of  
    dollars, except ratios)  
Consolidated EBITDA less capital expenditures
  $ 72,098  
Fixed charges
  $ 32,539  
 
 
 
Fixed charge coverage ratio (to 1)
    2.22  
 
 
 
Consolidated EBITDA
  $ 89,343  
Consolidated interest expense
  $ 31,689  
 
 
 
Consolidated EBITDA to consolidated interest expense (to 1)
    2.82  
 
 
 
Funded debt
  $ 316,427  
Consolidated EBITDA
  $ 89,343  
 
 
 
Funded debt to consolidated EBITDA (to 1)
    3.54  
 
 
 

* Adjustments are related to the acquisition of PortCast in 2003.

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These ratios are calculated based on the last twelve months activities. EBITDA is defined in our revolving credit agreement and is generally calculated as the sum of net income (excluding certain non-cash charges), income taxes, interest expense, and depreciation and amortization. EBITDA is adjusted for acquisitions and dispositions. See our revolving credit agreement dated November 5, 1999, as amended through the Fourth Amendment dated July 17, 2001, included as Exhibit 4.14(a) to our quarterly report on Form 10-Q filed on August 14, 2001, and subsequent amendments, for the complete definition of EBITDA and other definitions as used in calculation of our financial covenant compliance. EBITDA is not a measure prepared in accordance with accounting principles generally accepted in the United States, but is being presented because we and our lenders use it to evaluate our operating performance relative to the financial covenants contained in our revolving credit agreement. EBITDA should not be considered a substitute for income from operations, net income, cash flows or other measures of financial performance prepared in accordance with accounting principles generally accepted in the United States.

The above financial covenant ratios become more restrictive over the term of our revolving credit agreement in accordance with the terms of the agreement.

Material Changes in Results of Operations — Three months ended September 30, 2003

Sales for the third quarter of 2003 were $182.1 million, a decrease of $10.5 million or 5.5% as compared to sales in the same period in 2002 of $192.6 million. The decrease in sales is attributable mainly to weaker North American and European automobile and light truck markets, along with lower selling prices. Ferrous Metals segment sales were $124.5 million during the third quarter of 2003 compared to $127.1 million for the same period last year, representing a decrease in sales of $2.6 million or 2.0%. Included as part of Ferrous Metals segment sales, European sales during the three months ended September 30, 2003 were $29.5 million, an increase of $8.3 million or 39.2% as compared to European sales of $21.2 million for the same period last year. The overall decrease in Ferrous Metals segment sales is attributable to a decrease in vehicle production in North America and Europe by 5% and 2%, respectively, partially offset by the consolidation of PortCast’s financial results and favorable foreign currency exchange on European sales for the third quarter. Light Metals segment sales were $57.6 million during the third quarter of 2003, a decrease of $7.9 million or 12.1% compared to $65.5 million during the third quarter of 2002. The decrease in sales is attributable to a combination of the decrease of vehicle production, the loss of certain business, and price reductions on certain programs.

Gross profit for the three months ended September 30, 2003 and 2002 was $14.7 million and $12.0 million, respectively. Gross profit as a percentage of sales for the three months ended September 30, 2003 and 2002 was 8.1% and 6.2%, respectively. The increase in gross profit margin is due to efficiency improvements, partially offset by the lower sales volume and lower selling price.

Selling, general and administrative expenses for the three months ended September 30, 2003 and 2002 were 4.8% and 4.1% of sales, respectively. The increase is due to the consolidation of PortCast’s financial results since July 2003.

A reduction of restructuring and impairment charges of $1.3 million was recorded during the third quarter of 2003 . It represented the reduction of other postretirement benefit obligations related to the termination of over 200 hourly and salaried employees of the Radford Foundry. We decided to permanently close our Radford Foundry due to changes in market conditions and production technology, as well as a substantial investment necessary for continued operation. The closure is expected to be complete by December 31, 2003.

Net interest expense for the third quarter 2003 was $7.8 million, which was $0.3 million more than the same period last year. The increase was because of the consolidation of PortCast’s financial results since July 2003.

Other income for the third quarter 2003 of $1.5 million included a gain on disposal of fixed assets of $1.7 million.

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The effective income tax rate was 95.5% and 69.0% for the third quarter of 2003 and 2002, respectively. The effective income tax rate in the third quarter of 2003 was higher than the statutory rate because income tax included foreign taxes and state taxes, partially offset by a Federal Research and Development Tax Credit. The effective income tax benefit rate in the third quarter of 2002 was higher than the statutory rate because the income tax benefit included foreign tax and state tax benefits, release of tax reserves, and utilization of one-time state tax credits.

Loss from discontinued operations resulted from the sale of substantially all the assets of Frisby during the third quarter of 2003. The loss from the operations of Frisby and the loss on the sale of Frisby’s assets, net of taxes, for the three months ended September 30, 2003 was $18 thousand and $41 thousand, respectively.

Material Changes in Results of Operations — Nine months ended September 30, 2003

Sales for the nine months ended September 30, 2003 were $578.8 million, a decrease of $31.0 million or 5.1% as compared to sales in the same period in 2002 of $609.8 million. The decrease in sales is attributable mainly to weaker North American and European automobile and light truck markets, along with lower selling price. Ferrous Metals segment sales were $400.4 million during the nine months ended September 30, 2003 compared to $400.9 million for the same period last year, representing a decrease in sales of $0.5 million or 0.1%. Included as part of Ferrous Metals segment sales, European sales during the nine months ended September 30, 2003 were $82.2 million, an increase of $15.4 million or 23.1% as compared to European sales of $66.8 million for the same period last year. The overall slight decrease in Ferrous Metals segment sales is attributable to an 1% decrease in vehicle production in Europe for the nine months ended September 30, 2003 as compared to the same period last year. This negative impact was substantially offset by the consolidation of PortCast’s sales since July 2003, and favorable foreign currency exchange on European sales. Light Metals segment sales were $178.5 million during the nine months ended September 30, 2003, a decrease of $30.4 million or 14.6% compared to $208.9 million during the same period in 2002. The decrease in sales is attributable mainly to a decrease in vehicle production in North America of 4%, loss of certain business, and price reductions.

Gross profit for the nine months ended September 30, 2003 and 2002 was $53.2 million and $55.6 million, respectively. Gross profit as a percentage of sales for the nine months ended September 30, 2003 and 2002 was 9.2% and 9.1%, respectively. The increase in gross profit margin is due to continuous improvement in production efficiency and cost reductions, but the impact is substantially offset by lower sales volume and reduced selling prices.

Selling, general and administrative expenses for the nine months ended September 30, 2003 and 2002 were 4.3% and 4.0% of sales, respectively. The increase is due to the consolidation of PortCast’s financial results since July 2003.

Restructuring and impairment charges of $10.3 million were recorded during the nine months ended September 30, 2003. The charges were related to our decision to permanently close our Radford Foundry. The closure is expected to be complete by December 31, 2003. The restructuring and impairment charges included a write-down of $9.9 million to reduce the capital assets and inventories to their fair values, $1.4 million for employee severance and related contractually guaranteed benefit costs, and $0.3 million for the employee pension costs, reduced by $1.3 million for the reduction of other postretirement benefit obligations related to the termination of over 200 hourly and salaried employees of the Radford Foundry.

Net interest expense for the nine-month period ended September 30, 2003 was $22.9 million, which was $1.9 million more than the same period last year. The increase was due to higher interest rates on our senior notes issued in June 2002, and the consolidation of PortCast’s financial results since July 2003.

Other income for the nine-month period ended September 30, 2003 of $1.3 million included a gain on disposal of fixed assets of $1.7 million.

The effective income tax rate was 31.3% and 20.1% for the nine months ended September 30, 2003 and 2002, respectively. The effective income tax benefit rate in the nine months ended September 30, 2003 was lower than

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the statutory rate because of foreign and state tax expenses, partially offset by a Federal Research and Development Tax Credit. The effective income tax expense rate in the same period of 2002 was lower than the statutory rate because tax planning in Europe and release of tax reserves, partially offset by the state tax expenses.

Loss from discontinued operations resulted from the sale of substantially all the assets of Frisby during the third quarter of 2003. The loss from the operations of Frisby and the loss on the sale of Frisby’s assets, net of taxes, for the nine months ended September 30, 2003 was $81 thousand and $41 thousand, respectively.

Impact of Adopting SFAS 145

On January 1, 2003, we adopted SFAS No. 145, Rescission of FASB Statement No. 4, 44 and 64, Amendment of FASB Statement No. 13 and Technical Corrections. This Statement requires certain gains and losses associated with the extinguishment of debt previously treated as extraordinary items to be classified as income or loss from continuing operations. As required under SFAS No. 145, we reclassified pretax losses of $927,000 related to the extinguishment of bank term loan in the 2002 Statement of Operations from “Extraordinary Item” to “Interest Expense, Net.”

Critical Accounting Policies and Estimates

Our interim condensed consolidated financial statements have been prepared in conformity with accounting principles generally accepted in the United States, which require us to make estimates, judgments and assumptions that affect the reported amounts of certain assets, liabilities, revenues, expenses and related disclosures and contingencies. We evaluate estimates used in preparation of our financial statements on a continual basis. Our critical accounting policies previously disclosed in Item 7, Management Discussion and Analysis of Financial Condition and Results of Operations — Critical Accounting Policies, as described in our annual report on Form 10-K for the year ended December 31, 2002, have not changed.

Item 3. Quantitative and Qualitative Disclosures about Market Risk

We have exposure to four types of market risk. The first is the risk of interest rate changes and how it impacts our current results. Second, we have risk with regard to foreign currency and its impact on our European operating results. Third, we have risk related to commodity pricing which, based on current pricing trends, has been immaterial to us with the exception of energy costs, and costs of aluminum, magnesium and scrap steel. The cost of scrap steel has increased steadily since early 2002 and the overall trend represents a risk to our operating results. Lastly, we have consumer risk. We operate principally in the cyclical automotive industry. A weakening of the economy represents a risk to our operating results.

There has been no material change to our exposures to market risk since December 31, 2002.

Item 4. Controls and Procedures

(a)   We have conducted an evaluation of our disclosure controls and procedures, as such term is defined under Rules 13a-15(e) and 15d-15(e) under the Securities Exchange Act of 1934, as amended, as of September 30, 2003. Based on our evaluation, our principal executive officer and principal financial officer have concluded that our disclosure controls and procedures are effective to ensure that information required to be disclosed by us is recorded, processed, summarized and reported within the required time periods.

(b)   There have been no changes in our internal control over financial reporting during the quarter ended September 30, 2003 that has materially affected, or is reasonably likely to materially affect, our internal control over financial reporting.

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Part II — Other Information

Item 1. Legal Proceedings

See Note 11, Environmental and Legal Matters, for a description of environmental matters, including environmental matters relating to our Radford, Virginia facilities.

We are a party to a number of legal proceedings associated with environmental, employment, commercial, product liability and other matters in the ordinary course of our business. We do not believe that such pending or threatened legal proceedings to which we are a party, or to which any of our property is subject, will have a material adverse effect on our consolidated financial position or results of operations or liquidity, taken as a whole. It is possible, however, that future results of operations for any particular quarterly or annual period could be materially affected by changes in our assumptions related to these proceedings.

There have been no other material changes in matters reported in the Form 10-K for the year ended December 31, 2002.

Item 2. Changes in Securities and Use of Proceeds

None.

Item 3. Defaults upon Senior Securities

None.

Item 4. Submission of Matters to a Vote of Securities Holders

None.

Item 5. Other Information

None.

Item 6. Exhibits and Reports on Form 8-K

(a) Exhibits

     
Exhibit No.   Document
 
31.1   Certification by the President and Chief Executive Officer pursuant to Section 302 of the Sarbanes-Oxley Act of 2002
31.2   Certification by the Vice President of Finance and Chief Financial Officer pursuant to Section 302 of the Sarbanes-Oxley Act of 2002
32.1   Certification of Periodic Financial Report by the President and Chief Executive Officer and Vice President of Finance and Chief Financial Officer pursuant to Section 906 of the Sarbanes-Oxley Act of 2002

(b) Reports on Form 8-K

On October 16, 2003, we filed a current report on Form 8-K containing a press release announcing the financial results for the third quarter of 2003.

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Signature

Pursuant to the requirements of the Securities Exchange Act of 1934, the registrant has duly caused this report to be signed on its behalf by the undersigned thereunto duly authorized.

             
    INTERMET Corporation
             
    By:   /s/ Robert E. Belts    
       
   
        Robert E. Belts    
        Vice President of Finance and    
        Chief Financial Officer    
    Date:   November 13, 2003    

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Exhibit Index

     
Exhibit No.   Document Description
 
31.1   Certification by the President and Chief Executive Officer pursuant to Section 302 of the Sarbanes-Oxley Act of 2002
31.2   Certification by the Vice President of Finance and Chief Financial Officer pursuant to Section 302 of the Sarbanes-Oxley Act of 2002
32.1   Certification of Periodic Financial Report by the President and Chief Executive Officer and Vice President of Finance and Chief Financial Officer pursuant to Section 906 of the Sarbanes-Oxley Act of 2002

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