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SECURITIES AND EXCHANGE COMMISSION

Washington, D.C. 20549

Form 10-Q

(Mark One)

     
x
  QUARTERLY REPORT PURSUANT TO SECTION 13 OR 15(d)
OF THE SECURITIES EXCHANGE ACT OF 1934
For the quarterly period ended June 30, 2004
 
   

or

     
 
   
o
  TRANSITION REPORT PURSUANT TO SECTION 13 OF 15(d)
OF THE SECURITIES EXCHANGE ACT OF 1934
For the transition period from            to           

Commission file number 333-40076

Knowles Electronics Holdings, Inc.

(Exact name of registrant as specified in its charter)
     
Delaware
(State or other jurisdiction
of incorporation or organization)
  36-2270096
(I.R.S. Employer
Identification No.)
     
1151 Maplewood Drive
Itasca, Illinois
(Address of principal executive offices)
  60143
(Zip Code)

Registrant’s telephone number, including area code:
(630) 250-5100

     Indicate by check mark whether the Registrant (1) has filed all reports required to be filed by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months (or for such shorter period that the Registrant was required to file such reports), and (2) has been subject to such filing requirements for the past 90 days. Yes x No o

     Indicate by check mark whether the Registrant is an accelerated filer(as defined in Rule 12b-2 of the Exchange Act). Yes o No x



 


TABLE OF CONTENTS

           
      Page
  Financial Statements Consolidated Statements of Operations for the three and six months ended June 30, 2004 and 2003   3  
 
  Consolidated Balance Sheets as of June 30, 2004 and December 31, 2003   4  
 
  Consolidated Statements of Cash Flows for the six months ended June 30, 2004 and 2003   5  
 
  Notes to the Consolidated Financial Statements   6  
  Management's Discussion and Analysis of Financial Condition and Results of Operations   17  
  Qualitative and Quantitative Disclosures about Market Risk   24  
  Controls and Procedures   25  
  Legal Proceedings - None      
  Changes in Securities and Use of Proceeds - None      
  Defaults Upon Senior Securities - None      
  Submission of Matters to a Vote of Security Holders - None      
  Other Information - None      
  Exhibits and Report on Form 8-K   25  
 
  Signatures   26  
 
  Certifications      
 Amendment No. 6 and Waiver to the Credit Agreement
 7th Amendment to Credit Agreement and 2nd Amendment to Security Agreement
 Certification Pursuant to Section 302
 Certification Pursuant to Section 302

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Part I — Financial Information

KNOWLES ELECTRONICS HOLDINGS, INC.
CONSOLIDATED STATEMENTS OF OPERATIONS
(Unaudited)

                                 
    Three months ended June 30,
  Six months ended June 30,
    2004
  2003
  2004
  2003
    (In thousands)   (In thousands)
Net sales
  $ 44,774     $ 38,906     $ 90,102     $ 76,410  
Cost of sales
    25,001       18,928       49,045       37,874  
 
   
 
     
 
     
 
     
 
 
Gross margin
    19,773       19,978       41,057       38,536  
Research and development expenses
    2,857       2,880       5,579       5,170  
Selling and marketing expenses
    2,840       2,279       5,330       4,422  
General and administrative expenses
    6,047       4,840       11,386       10,527  
Impairment of assets held for sale
    850             850        
Restructuring activities
    16             (70 )      
 
   
 
     
 
     
 
     
 
 
Operating income
    7,163       9,979       17,982       18,417  
Other income (expense):
                               
Interest income
    15       15       31       40  
Interest expense
    (8,188 )     (9,680 )     (16,804 )     (17,855 )
Loss on extinguishment of debt
    (2,256 )           (2,256 )     (1,100 )
 
   
 
     
 
     
 
     
 
 
Income (loss) from continuing operations before income taxes
    (3,266 )     314       (1,047 )     (498 )
Income taxes
    276       1,044       1,218       1,287  
 
   
 
     
 
     
 
     
 
 
Loss from continuing operations
    (3,542 )     (730 )     (2,265 )     (1,785 )
Income from discontinued operations:
                               
Income from discontinued operations
          25,625             26,734  
 
   
 
     
 
     
 
     
 
 
Net income (loss)
  $ (3,542 )   $ 24,895     $ (2,265 )   $ 24,949  
 
   
 
     
 
     
 
     
 
 

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Knowles Electronics Holdings, Inc.
Consolidated Balance Sheets

                 
    June 30    
    2004   December 31
    (unaudited)
  2003
    (in thousands, except share data)
Assets
               
Cash & cash equivalents
  $ 14,316     $ 11,227  
Accounts receivable, net
    22,877       23,128  
Inventories, net
    21,478       17,373  
Prepaid expenses and other
    7,108       5,023  
 
   
 
     
 
 
Total current assets
    65,779       56,751  
Property, plant and equipment, at cost:
               
Land
    2,688       2,787  
Building and improvements
    12,615       19,273  
Machinery and equipment
    56,307       48,750  
Furniture and fixtures
    25,593       24,104  
Construction in progress
    9,490       11,743  
 
   
 
     
 
 
Subtotal
    106,693       106,657  
Accumulated depreciation
    (61,093 )     (61,152 )
 
   
 
     
 
 
Net
    45,600       45,505  
Assets held for sale, net of impairment
    3,263        
Other assets, net
    1,416       3,149  
Deferred finance costs, net
    6,750       7,168  
 
   
 
     
 
 
Total assets
  $ 122,808     $ 112,573  
 
   
 
     
 
 
Liabilities and stockholders’ deficit
               
Accounts payable
  $ 14,377     $ 11,272  
Accrued compensation and employee benefits
    6,787       8,681  
Accrued interest payable
    4,852       4,868  
Accrued warranty and rebates
    5,015       5,902  
Accrued restructuring costs
    1,389       1,490  
Other liabilities
    2,040       2,645  
Income taxes
    2,986       3,784  
Deferred income taxes
    570       968  
 
   
 
     
 
 
Total current liabilities
    38,016       39,610  
Accrued pension liability
    13,041       12,350  
Other noncurrent liabilities
    1,502       407  
Notes payable
    300,648       288,180  
Preferred stock mandatorily redeemable in 2019 including accumulating dividends of: $112,944 June 2004; $99,401 December 2003
    297,944       284,401  
Stockholders’ equity (deficit):
               
Common stock, Class A, $0.001 par value, 1,052,632 shares authorized, outstanding: 952,500 June 2004; 957,500 December 2003
    1       1  
Common stock, Class B, $0.001 par value, 52,632 shares authorized: none ever issued
           
Capital in excess of par value
    16,337       16,487  
Accumulated deficit
    (536,634 )     (520,826 )
Accumulated other comprehensive loss
    (8,047 )     (8,037 )
 
   
 
     
 
 
Total stockholders’ deficit
    (528,343 )     (512,375 )
 
   
 
     
 
 
Total liabilities and stockholders’ deficit
  $ 122,808     $ 112,573  
 
   
 
     
 
 

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Knowles Electronics Holdings, Inc.
Consolidated Statements of Cash Flows
(unaudited)

                 
    Six Months Ended June 30,
    2004
  2003
    (in thousands)
Operating Activities
               
Net loss from continuing operations
    ($2,265 )     ($1,785 )
Adjustments to reconcile net loss from continuing operations to net cash provided by operating activities:
               
Depreciation and amortization
    4,058       4,144  
Restructuring costs
    (101 )     (868 )
Amortization of deferred financing fees and debt discount
    937       1,030  
Loss on extinguishment of debt
    2,256       1,100  
Impairment of assets held for sale
    850        
Inventory obsolescence provision
    800       418  
Deferred income taxes
    (398 )     (1,039 )
Loss on disposal of assets
    236       160  
Change in assets and liabilities:
               
Accounts receivable
    251       (977 )
Inventories
    (4,905 )     2,988  
Other assets
    (352 )     1,451  
Accounts payable
    3,105       (1,447 )
Accrued interest payable
    (16 )     (2,376 )
Accrued compensation and benefits
    (1,894 )     (638 )
Other current liabilities
    (1,492 )     (4,307 )
Other noncurrent liabilities
    1,786       555  
Income taxes payable
    (798 )     631  
Net cash provided by discontinued operating activities
          3,823  
 
   
 
     
 
 
Net cash provided by operating activities
    2,058       2,863  
Investing Activities
               
Proceeds from sale of Synchro-Start operations
          45,786  
Purchases of property, plant, and equipment, net
    (8,502 )     (4,443 )
 
   
 
     
 
 
Net cash provided by (used in) investing activities
    (8,502 )     41,343  
Financing Activities
               
Debt payments — long term
    (35,667 )     (83,802 )
Debt proceeds — long term
    48,000       35,000  
Costs associated with debt
    (1,560 )     (1,749 )
Premium on early retirement of debt
    (1,080 )      
Repurchase of common stock
    (150 )     (350 )
 
   
 
     
 
 
Net cash provided by (used in) financing activities
    9,543       (50,901 )
Effect of exchange rate changes on cash
    (10 )     (31 )
 
   
 
     
 
 
Net change in cash and cash equivalents
    3,089       (6,726 )
Cash and cash equivalents at beginning of period
    11,227       23,879  
 
   
 
     
 
 
Cash and cash equivalents at end of period
  $ 14,316     $ 17,153  
 
   
 
     
 
 

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NOTES TO CONSOLIDATED FINANCIAL STATEMENTS

(In Thousands)

June 30, 2004 and 2003

(unaudited)

1. Basis of Recapitalization and Presentation

     The unaudited consolidated financial statements include the accounts of Knowles Electronics Holdings, Inc. and its subsidiaries (Company). All material intercompany accounts, transaction and profits are eliminated in consolidation.

     The accompanying unaudited consolidated financial statements have been prepared in accordance with accounting principles generally accepted in the United States for interim financial information. Accordingly, they do not include all of the information and footnotes required by generally accepted accounting principles for complete financial statements. In the opinion of our management, all adjustments, consisting of normal recurring accruals, necessary for a fair presentation have been included. Certain prior year amounts have been reclassified to conform to current year presentation. The results for the period ended June 30, 2004 do not necessarily indicate the results that may be expected for the full year ending December 31, 2004. For further information, refer to the Company’s consolidated financial statements and notes thereto included in the Company’s Form 10-K dated for the year ended December 31, 2003.

     On June 23, 1999, the Company entered into a recapitalization agreement with Key Acquisition L.L.C. (the Investor), and the preexisting common stockholders’ of the Company. All of the membership interests of Key Acquisition LLC are held by limited partnerships for which Doughty Hanson & Co. Limited or its affiliates (“Doughty Hanson”) act as general partner. The recapitalization transaction (the Recapitalization) closed on June 30, 1999.

     The Recapitalization was treated as a leveraged recapitalization in which the issuance of the debt has been accounted for as a financing transaction, the sales and purchases of the Company’s stock have been accounted for as capital transactions at amounts paid or received, and no changes were made to the carrying values of the Company’s assets and liabilities.

2. Discontinued Operations

     The Company’s consolidated financial statements and related footnote disclosures reflect the Synchro-Start and Infrared (Ruwido) businesses as discontinued operations, net of applicable income taxes, for all periods presented in accordance with SFAS No. 144 — Accounting for the Impairment or Disposal of Long-Lived Assets. As such, discontinued operations includes the January 2003 through May 2003 operating results of the Synchro-Start business, the sale of which was completed May 30, 2003. Discontinued operations also includes the January 2003 through June 2003 operating results of the Infrared business, the sale of which was completed July 29, 2003.

     The Synchro-Start division was part of the Company’s Automotive Components reporting segment. The Infrared business was part of the Company’s Acoustic and Infrared Technology reporting segment. The Company has subsequently modified its segment reporting, see Footnote 7. Segment Information.

     Operating results of the discontinued business for the three and six months ended June 30, 2004 and 2003, respectively, are as follows:

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    Three months ended   Six months ended
    June 30,
  June 30,
    2004
  2003
  2004
  2003
Sales
  $     $ 11,214     $     $ 25,306  
 
   
 
     
 
     
 
     
 
 
Income from discontinued operations
  $     $ 303     $     $ 1,563  
Income tax expense
          (18 )           (169 )
 
   
 
     
 
     
 
     
 
 
Income from discontinued operations, net of tax
  $     $ 285     $     $ 1,394  
 
   
 
     
 
     
 
     
 
 
Gain on disposal of Synchro-Start division
  $     $ 35,173     $     $ 35,173  
Income tax expense
          (1,000 )           (1,000 )
 
   
 
     
 
     
 
     
 
 
Gain on disposal of Synchro-Start division, net of tax
  $     $ 34,173     $     $ 34,173  
 
   
 
     
 
     
 
     
 
 
Loss on disposal of Infrared division
  $     $ (8,833 )   $     $ (8,833 )
Income tax benefit
                       
 
   
 
     
 
     
 
     
 
 
Loss on disposal of Infrared division, net of tax
  $     $ (8,833 )   $     $ (8,833 )
 
   
 
     
 
     
 
     
 
 

     The Company sold Synchro-Start for $49.7 million May 30, 2003. The Company retained pension liabilities of $3.5 million associated with the pension plan covering U.S. employees. As of December 2003, the Company recorded a pre-tax gain on the sale of Synchro-Start of $36.3 million. The tax on the gain was $0.7 million which reflects an alternative minimum tax created by the transaction. The benefit of the carryforward of the alternative minimum tax credit has not been recognized due to the uncertainty of the realization of this benefit. The tax on the gain was limited to the alternative minimum tax due to the utilization of net operating loss carryforwards that had previously not been benefited.

     The Company sold the Infrared business for $0.1 million on July 29, 2003 and the buyer retained debt of $4.0 million. As of December 2003, the Company recorded a pre-tax loss on the sale of $8.6 million. No tax benefit from the loss was recorded because the loss is netted against the gain on the Synchro-Start sale and the tax on that net gain is offset by the utilization of net operating loss carryforwards that had previously not been benefited.

3. Accumulated Other Comprehensive Income (Loss)

     For the six months ended June 30, 2004 and 2003, total comprehensive income (loss) amounted to ($2,275) and $26,427, respectively. For the three months ended June 30, 2004 and 2003, total comprehensive income (loss) amounted to ($3,568) and $26,012, respectively. The difference between net income (loss) and comprehensive income (loss) is related to the Company’s foreign currency translation.

4. New Accounting Standards

     In May 2003, the FASB issued SFAS No 150 — Accounting for Certain Financial Instruments with Characteristics of both Liabilities and Equity. SFAS 150 requires certain obligations including mandatorily redeemable preferred stock to be reflected as liabilities in the balance sheet. Additionally, dividends paid or accrued on mandatorily redeemable preferred stock will be presented as interest expense in the income statement. We adopted the provisions of SFAS 150 on January 1, 2004. Since the Company’s preferred stock contains provisions whereby the preferred stock and accumulated dividends may be converted to common stock, the preferred stock and its dividends continue to be reflected as such. There was no material impact on our financial position or results of operations as a result of the adoption of SFAS 150.

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5. Inventory

     Inventories are as follows:

                 
    June 30,   December 31,
    2004
  2003
Raw materials
  $ 11,358     $ 9,211  
Work in process
    2,129       1,341  
Finished goods
    12,743       10,969  
 
   
 
     
 
 
 
    26,230       21,521  
Less allowances for :
               
Obsolescence and net realizable value
    (4,752 )     (4,148 )
 
   
 
     
 
 
 
  $ 21,478     $ 17,373  
 
   
 
     
 
 

6. Notes Payable

     As part of the Recapitalization transaction, the Company entered into a Credit Agreement dated June 28, 1999 and amended and restated as of July 21, 1999, and further amended and otherwise modified from time to time, most recently as of April 14, 2004, with certain lenders (“Credit Agreement”).

     Knowles Electronics Holdings, Inc. obtained a Seventh Amendment to Credit Agreement and Second Amendment to Security Agreement as of April 14, 2004, amending the (i) Credit Agreement and (ii) the Security Agreement dated as of June 30, 1999 (as amended, restated, supplemented or otherwise modified from time to time), among Knowles Electronics Holdings, Inc., its U.S. subsidiaries and JPMorgan Chase Bank (successor to The Chase Manhattan Bank) as Administrative Agent (the “Seventh Amendment”). The Seventh Amendment, which became effective April 14, 2004, provides for Tranche D Term Loans due June 2007 in a principal amount of $48 million, the repayment in full of Tranche C Term Loans with part of the proceeds of Tranche D Term Loans and an amendment to the Credit Agreement’s interest coverage ratio and leverage ratio requirements, among other changes. Pursuant to the Seventh Amendment, the Company has repaid the outstanding principal balance under the Tranche C Term Loans, (which had an 18.5% interest rate) together with accrued interest thereon, together totaling approximately $36.0 million. The Company also paid a related prepayment penalty of $1.1 million and certain other fees to the lenders in connection with the Seventh Amendment.

     The Credit Agreement as amended consists of approximately $155 million, which provides for revolving loans of $15 million (“Revolving Credit Facility”) through June 30, 2006 (unless the Tranche B Facility is paid in full prior to such date in which case the Revolving Credit Facility will cease to exist and any amounts outstanding thereunder shall become due and payable), a Tranche B Facility of $92 million (“Tranche B Facility”), which matures on June 29, 2007, and a Tranche D Facility of $48 million (“Tranche D Facility”), which matures on June 29, 2007. The Revolving Credit Facility bears interest, at the Company’s option, at either: (1) one-, two-, three-, or six-month LIBOR plus 4.0%, or (2) the greater of the prime rate, a base certificate of deposit rate plus 1.00%, or the federal funds effective rate plus 0.50% (the Alternate Base Rate), in each case plus an initial margin of 3%. The Tranche B Facility bears interest, at the Company’s option, at

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either: (1) one-, two-, three-, or six-month LIBOR plus 5.00%, or (2) Alternate Base Rate plus an initial margin of 4.00%. The Tranche D Term Loans bear currently payable interest, at the Company’s option, at either: (1) one-, two-, three-, or six-month LIBOR plus 7.25%, or (2) the greatest of the prime rate, a base certificate of deposit rate plus 1.0% or the federal funds effective rate plus 0.50%, in each case plus an initial margin of 6.25%. At June 30, 2004, the weighted average interest rate was 6.1875% for the Tranche B Facility and 8.625% for the Tranche D Facility.

     The balance under the Tranche B, C and D Facilities, the 13 1/8% Senior Subordinated Notes (“13 1/8% Notes”), and the 10% Senior Subordinated Notes (“10% Notes”) is as follows:

                 
    June 30,   December 31,
    2004
  2003
Tranche B Facility
  $ 91,600     $ 91,600  
Tranche C Facility
          35,668  
Tranche D Facility
    48,000        
13 1/8% Senior Subordinated Notes, net of discount
    151,048       150,912  
10% Senior Subordinated Notes
    10,000       10,000  
 
   
 
     
 
 
Total long-term notes payable
  $ 300,648     $ 288,180  
 
   
 
     
 
 

     The 13 1/8% Notes were issued in a private placement on October 1, 1999 and are due October 15, 2009 with interest payable semiannually at 13 1/8% commencing April 15, 2000. The Company subsequently exchanged all of the privately placed 13 1/8% Notes for a like amount of identical 13 1/8% Notes registered with the Securities and Exchange Commission on October 20, 2000. The 13 1/8% Notes rank equally with all other unsecured senior subordinated indebtedness of the Company. The 13 1/8% Notes are junior to all of the Company’s current and future indebtedness, except indebtedness which is expressly not senior to the 13 1/8% Notes.

     The 10% Notes were issued in a private placement on August 29, 2002 and are due October 15, 2009 with interest payable semiannually at 10% commencing April 15, 2003. The 10% Notes rank equally with all other unsecured senior subordinated indebtedness of the Company. The 10% Notes were purchased by an affiliate of Doughty Hanson & Co., Ltd., a private equity concern which controls the equity of Knowles.

     The Company’s Credit Agreement requires that the Company comply with certain covenants and restrictions, including specific financial ratios that must be maintained. As of June 30, 2004, the Company is in compliance with these covenants. If future actual results are lower than planned the Company may be unable to comply with the debt covenants or make required debt service payments. Such inability could have a material adverse impact on the Company’s financial condition, results of operations or liquidity. There are no assurances that the Company could favorably resolve such a situation.

     As security for the obligations under the Credit Agreement the Company has pledged all of the shares of its U.S. subsidiaries and 65% of the shares of its non-U.S. subsidiaries and has granted the lenders a security interest in substantially all of its assets and the assets of its U.S. subsidiaries.

     The 13 1/8% Notes and 10% Notes (collectively “Subordinated Notes”) are unconditionally guaranteed, on a joint and several basis, by the following wholly owned U.S. subsidiaries of the Company: Knowles Electronics LLC, Knowles Intermediate Holding, Inc., Emkay Innovative Products, Inc. and Knowles Manufacturing Ltd. The following tables present summarized balance sheet information of the Company as of June 30, 2004 and December 31, 2003, summarized income statements for the three and six months ended June 30, 2004 and 2003, and summarized cash flow information for the six months ended June 30, 2004 and 2003. The column labeled “Parent Company” represents the holding company for each of the Company’s direct subsidiaries, which are guarantors of the Subordinated Notes, all of which are wholly owned by the parent company; and the column labeled “Non-guarantors” represents wholly owned subsidiaries of the Guarantors, which are not guarantors of the Subordinated Notes. Pursuant to a contribution agreement effective August 30, 1999, Knowles Electronics, Inc., recognized in prior periods as the parent company,

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contributed substantially all of its operating assets and liabilities (other than the capital stock of Knowles Intermediate Holding, Inc. and certain foreign subsidiaries and Knowles Electronics, Inc.’s liabilities under the Senior Credit Agreement and Subordinated Notes) to Knowles Electronics, LLC, a newly created Delaware limited liability company. As a result of this reorganization, Knowles Electronics, Inc., which changed its name to Knowles Electronics Holdings, Inc., is now a holding company that does not conduct any significant operations. The Company believes that separate financial statements and other disclosures regarding the Guarantors, except as otherwise required under Regulation S-X, are not material to investors.

     Summarized balance sheet information as of June 30, 2004 and December 31, 2003, summarized income statement for the three and six months ended June 30, 2004 and 2003, and summarized cash flow information for the six months ended June 30, 2004 and 2003 is as follows:

                                         
    June 30, 2004
    Parent
  Guarantors
  Non-Guarantors
  Eliminations
  Consolidated
Cash
  $ 543     $ 5,269     $ 8,504     $     $ 14,316  
Accounts receivable
          32,350       70,105       (79,578 )     22,877  
Inventories
          10,029       11,449             21,478  
Other current assets
          3,938       3,170             7,108  
Net property, plant and equipment
          19,703       25,897             45,600  
Assets held for sale, net of impairment
          3,263                   3,263  
Investment in and advances to subsidiaries
    101,347       364,988       1,421       (467,756 )      
Deferred finance costs, net
    6,750                         6,750  
Other non-current assets
          1,088       328             1,416  
 
   
 
     
 
     
 
     
 
     
 
 
Total assets
  $ 108,640     $ 440,628     $ 120,874     $ (547,334 )   $ 122,808  
 
   
 
     
 
     
 
     
 
     
 
 
Accounts payable
  $     $ 37,009     $ 56,946     $ (79,578 )   $ 14,377  
Accrued restructuring costs
          1,389                   1,389  
Advances from parent
    223,593       85,553       343       (309,489 )      
Other current liabilities
    4,852       13,210       3,618             21,680  
Deferred income taxes
          (7 )     577             570  
Noncurrent liabilities
          10,654       3,889             14,543  
Notes payable
    300,648                         300,648  
Preferred stock
    297,944                         297,944  
Stockholders’ equity (deficit)
    (718,397 )     292,820       55,501       (158,267 )     (528,343 )
 
   
 
     
 
     
 
     
 
     
 
 
Total liabilities and stockholders’ equity (deficit)
  $ 108,640     $ 440,628     $ 120,874     $ (547,334 )   $ 122,808  
 
   
 
     
 
     
 
     
 
     
 
 

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    December 31, 2003
    Parent
  Guarantors
  Non-Guarantors
  Eliminations
  Consolidated
Cash
  $ 866     $ 5,627     $ 4,734     $     $ 11,227  
Accounts receivable
          29,333       60,541       (66,746 )     23,128  
Inventories
          6,047       11,326             17,373  
Other current assets
          1,169       3,854             5,023  
Net property, plant and equipment
          25,609       19,896             45,505  
Investment in and advances to subsidiaries
    101,347       358,574       2,443       (462,364 )      
Deferred finance costs, net
    7,168                         7,168  
Other non-current assets
          2,969       180             3,149  
 
   
 
     
 
     
 
     
 
     
 
 
Total assets
  $ 109,381     $ 429,328     $ 102,974     $ (529,110 )   $ 112,573  
 
   
 
     
 
     
 
     
 
     
 
 
Accounts payable
  $     $ 32,642     $ 45,376     $ (66,746 )   $ 11,272  
Accrued restructuring costs
          1,490                   1,490  
Advances from parent
    217,164       90,385       350       (307,899 )      
Other current liabilities
    4,875       15,761       5,244             25,880  
Deferred income taxes
                968             968  
Noncurrent liabilities
          9,043       3,714             12,757  
Notes payable
    288,180                         288,180  
Preferred stock
    284,401                         284,401  
Stockholders’ equity (deficit)
    (685,239 )     280,007       47,322       (154,465 )     (512,375 )
 
   
 
     
 
     
 
     
 
     
 
 
Total liabilities and stockholders’ equity (deficit)
  $ 109,381     $ 429,328     $ 102,974     $ (529,110 )   $ 112,573  
 
   
 
     
 
     
 
     
 
     
 
 

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    Three Months Ended June 30, 2004
    Parent
  Guarantors
  Non-guarantors
  Eliminations
  Consolidated
Net sales
  $     $ 40,137     $ 46,223     $ (41,586 )   $ 44,774  
Cost of sales
          22,539       43,799       (41,337 )     25,001  
 
   
 
     
 
     
 
     
 
     
 
 
Gross margin
          17,598       2,424       (249 )     19,773  
Selling, research and administrative expenses
          9,884       2,111       (251 )     11,744  
Impairment of assets held for sale
          850                   850  
Restructuring activities
          16                   16  
 
   
 
     
 
     
 
     
 
     
 
 
Operating income
          6,848       313       2       7,163  
Other income (expense):
                                       
Interest income
          5       31       (21 )     15  
Interest expense
    (8,351 )     140       (1 )     24       (8,188 )
Loss on extinguishment of debt
    (2,256 )                       (2,256 )
 
   
 
     
 
     
 
     
 
     
 
 
Income (loss) from continuing operations before income taxes
    (10,607 )     6,993       343       5       (3,266 )
Income taxes
                276             276  
 
   
 
     
 
     
 
     
 
     
 
 
Net income (loss)
  $ (10,607 )   $ 6,993     $ 67     $ 5     $ (3,542 )
 
   
 
     
 
     
 
     
 
     
 
 
                                         
    Three Months Ended June 30, 2003
    Parent
  Guarantors
  Non-guarantors
  Eliminations
  Consolidated
Net sales
  $     $ 35,287     $ 43,508     $ (39,889 )   $ 38,906  
Cost of sales
          21,629       37,103       (39,804 )     18,928  
 
   
 
     
 
     
 
     
 
     
 
 
Gross margin
          13,658       6,405       (85 )     19,978  
Selling, research and administrative expenses
          8,390       1,733       (124 )     9,999  
 
   
 
     
 
     
 
     
 
     
 
 
Operating income
          5,268       4,672       39       9,979  
Other income (expense):
                                       
Interest income
          31       3       (19 )     15  
Interest expense
    (9,809 )     72       (4 )     61       (9,680 )
Dividend income
          6,211             (6,211 )      
 
   
 
     
 
     
 
     
 
     
 
 
Income (loss) from continuing operations before income taxes
    (9,809 )     11,582       4,671       (6,130 )     314  
Income taxes
          640       404             1,044  
 
   
 
     
 
     
 
     
 
     
 
 
Income (loss) from continuing operations after income taxes
    (9,809 )     10,942       4,267       (6,130 )     (730 )
Income from discontinued operations after income taxes
          25,087       623       (85 )     25,625  
 
   
 
     
 
     
 
     
 
     
 
 
Net income (loss)
  $ (9,809 )   $ 36,029     $ 4,890     $ (6,215 )   $ 24,895  
 
   
 
     
 
     
 
     
 
     
 
 

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Table of Contents

                                         
    Six Months Ended June 30, 2004
    Parent
  Guarantors
  Non-guarantors
  Eliminations
  Consolidated
Net sales
  $     $ 80,061     $ 95,238     $ (85,197 )   $ 90,102  
Cost of sales
          47,291       86,482       (84,728 )     49,045  
 
   
 
     
 
     
 
     
 
     
 
 
Gross margin
          32,770       8,756       (469 )     41,057  
Selling, research and administrative expenses
          18,638       4,126       (469 )     22,295  
Impairment of assets held for sale
          850                     850  
Restructuring activities
          (70 )                 (70 )
 
   
 
     
 
     
 
     
 
     
 
 
Operating income
          13,352       4,630             17,982  
Other income (expense):
                                       
Interest income
          12       216       (197 )     31  
Interest expense
    (17,209 )     211       (3 )     197       (16,804 )
Loss on extinguishment of debt
    (2,256 )                       (2,256 )
 
   
 
     
 
     
 
     
 
     
 
 
Income (loss) before taxes
    (19,465 )     13,575       4,843             (1,047 )
Income taxes
                1,218             1,218  
 
   
 
     
 
     
 
     
 
     
 
 
Net income (loss)
  $ (19,465 )   $ 13,575     $ 3,625     $     $ (2,265 )
 
   
 
     
 
     
 
     
 
     
 
 
                                         
    Six Months Ended June 30, 2003
    Parent
  Guarantors
  Non-guarantors
  Eliminations
  Consolidated
Net sales
  $     $ 68,480     $ 80,082     $ (72,152 )   $ 76,410  
Cost of sales
          39,172       70,570       (71,868 )     37,874  
 
   
 
     
 
     
 
     
 
     
 
 
Gross margin
          29,308       9,512       (284 )     38,536  
Selling, research and administrative expenses
          17,030       3,380       (291 )     20,119  
 
   
 
     
 
     
 
     
 
     
 
 
Operating income
          12,278       6,132       7       18,417  
Other income (expense):
                                       
Interest income
          90       9       (59 )     40  
Interest expense
    (17,981 )     (369 )     (7 )     502       (17,855 )
Loss on extinguishment of debt
    (1,100 )                       (1,100 )
Dividend income
          35,231             (35,231 )      
 
   
 
     
 
     
 
     
 
     
 
 
Income (loss) from continuing operations before income taxes
    (19,081 )     47,230       6,134       (34,781 )     (498 )
Income taxes
          640       647             1,287  
 
   
 
     
 
     
 
     
 
     
 
 
Income (loss) from continuing operations after income taxes
    (19,081 )     46,590       5,487       (34,781 )     (1,785 )
Income from discontinued operations after income taxes
          26,239       945       (450 )     26,734  
 
   
 
     
 
     
 
     
 
     
 
 
Net income (loss)
  $ (19,081 )   $ 72,829     $ 6,432     $ (35,231 )   $ 24,949  
 
   
 
     
 
     
 
     
 
     
 
 

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    Six Months Ended June 30, 2004
    Parent
  Guarantors
  Non-guarantors
  Eliminations
  Consolidated
Net cash provided by (used in) operating activities
  $ (16,295 )   $ 16,158     $ 2,195     $       2,058  
 
   
 
     
 
     
 
     
 
     
 
 
Equity contributions into subsidiaries
          (3,802 )           3,802        
Purchases of property , plant and equipment, net
          (5,276 )     (3,226 )           (8,502 )
 
   
 
     
 
     
 
     
 
     
 
 
Net cash provided by (used in) investing activities
          (9,078 )     (3,226 )     3,802       (8,502 )
Debt payments — long term
    (35,667 )                       (35,667 )
Debt proceeds — long term
    48,000                         48,000  
Common stock transactions
    (150 )                       (150 )
Intercompany loans
    6,429       (7,438 )     1,009              
Premium on early retirement of debt
    (1,080 )                       (1,080 )
Costs associated with debt
    (1,560 )                       (1,560 )
Equity contributions into subsidiaries
                3,802       (3,802 )      
 
   
 
     
 
     
 
     
 
     
 
 
Net cash provided by (used in) financing activities
    15,972       (7,438 )     4,811       (3,802 )     9,543  
Effect of exchange rate changes on cash
                (10 )             (10 )
 
   
 
     
 
     
 
     
 
     
 
 
Net change in cash and cash equivalents
    (323 )     (358 )     3,770             3,089  
Cash and cash equivalents at beginning of period
    866       5,627       4,734             11,227  
 
   
 
     
 
     
 
     
 
     
 
 
Cash and cash equivalents at end of period
  $ 543     $ 5,269     $ 8,504     $     $ 14,316  
 
   
 
     
 
     
 
     
 
     
 
 
                                         
    Six Months Ended June 30, 2003
    Parent
  Guarantors
  Non-guarantors
  Eliminations
  Consolidated
Net cash provided by (used in) continuing operating activities
  $ (17,286 )   $ 19,613     $ 10,733     $ (14,020 )   $ (960 )
Net cash provided by discontinued activities
          1,610       2,213             3,823  
 
   
 
     
 
     
 
     
 
     
 
 
Net cash provided by (used in) operating activities
    (17,286 )     21,223       12,946       (14,020 )     2,863  
Equity contributions into subsidiaries
          (4,185 )           4,185        
Proceeds from sales of Synchro-Start operations
          45,786                   45,786  
Purchases of property , plant and equipment, net
          (3,553 )     (890 )           (4,443 )
 
   
 
     
 
     
 
     
 
     
 
 
Net cash provided by (used in) investing activities
          38,048       (890 )     4,185       41,343  
Debt payments — long-term
    (83,559 )           (243 )           (83,802 )
Debt proceeds — long-term
    35,000                         35,000  
Common stock transactions
    (350 )                       (350 )
Intercompany loans
    63,458       (59,308 )     (4,150 )            
Costs associated with debt
    (1,749 )                       (1,749 )
Intercompany dividends
                (14,020 )     14,020        
Equity contributions into subsidiaries
                4,185       (4,185 )      
 
   
 
     
 
     
 
     
 
     
 
 
Net cash provided by (used in) financing activities
    12,800       (59,308 )     (14,228 )     9,835       (50,901 )
Effect of exchange rate changes on cash
                (31 )             (31 )
 
   
 
     
 
     
 
     
 
     
 
 
Net change in cash and cash equivalents
    (4,486 )     (37 )     (2,203 )           (6,726 )
Cash and cash equivalents at beginning of period
    9,614       7,578       6,687             23,879  
 
   
 
     
 
     
 
     
 
     
 
 
Cash and cash equivalents at end of period
  $ 5,128     $ 7,541     $ 4,484     $     $ 17,153  
 
   
 
     
 
     
 
     
 
     
 
 

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7. Segment Information

     The Company’s continuing business consists of one operating segment known as Microacoustics. In the third quarter of 2003 after the sale of the Synchro-Start and Infrared operations, the Company reviewed its segment reporting under SFAS No. 131 — Disclosure about Segments of an Enterprise and Related Information, and concluded that the operating results of the Company should be reported as a single operating segment. Previously, the Company reported three operating segments: hearing aid components, acoustic technology, and automotive components. The Synchro-Start division was sold May 30, 2003, and was the primary part of the Company’s Automotive Components reporting segment. The Infrared business was part of the Company’s Acoustic and Infrared Technology reporting segment. (see Footnote 2. Discontinued Operations.)

     The Microacoustic operating segment utilizes the Company’s acoustic technologies to design, manufacture, and market transducers and other components for hearing aids, mobile communications and computer telephony integration telematics (voice controlled wireless services delivered to an automobile environment).

     The Company uses consolidated financial information to assess performance and make resource allocation decisions.

8. Restructuring Expenses

November 2003 Elgin, Illinois Restructure

     The Company announced the closure of its Elgin, Illinois facility in November of 2003, which it expects to complete in September of 2004. Operations will be shifted to facilities in China, Malaysia and Itasca, Illinois, with 66 positions at the Elgin facility being eliminated. The Company recorded employee severance and outplacement expenses of $1,479 as of December 31, 2003. The following table presents the restructure costs and payments for the period.

                 
            Accrued
    Restructure   Restructure
    Expense
  Liability
Balance December 31, 2003
  $     $ 1,479  
Employee severance and outplacement payments
          (20 )
Adjustment due to reduced expected terminations
    (70 )     (70 )
 
   
 
     
 
 
Balance June 30, 2004
  $ (70 )   $ 1,389  
 
   
 
     
 
 

March 2000 Worldwide Restructure

     The Company announced a major restructuring in March 2000 under which the Company consolidated its worldwide manufacturing operations by ending production at five manufacturing facilities and either outsourced component production or moved final assembly to lower cost locations in Malaysia, China and Hungary. The remaining liability balance of $11 related to this restructure was paid in the first quarter of 2004.

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9. Commitments and Contingencies

     Synchro-Start Divestiture Indemnifications In connection with sale of the Synchro-Start business, the Company has agreed to indemnify certain tax obligations arising out of tax audits or administrative or court proceedings relating to tax returns for any periods ending on or prior to the closing date of the sale. The Company has also agreed to indemnify certain liabilities, losses or claims arising from presale operations, limited such that the Company is not liable for total claims under $0.3 million, is fully liable for claims totaling between $0.3 and $7.5 million, is 50% liable for total claims between $7.5 million and $12.5 million and is not liable for total claims exceeding $12.5 million. Proceeds from the Synchro-Start sale include $2.5 million in escrow for potential indemnification obligations. The Company considers it unlikely that a claim would be made of such magnitude that it would have a material impact on the Company’s financial position.

     The foregoing summary of the indemnities made by the Company in connection with the sale of the Synchro-Start business is qualified in its entirety by reference to the Stock Purchase Agreement Between and among Woodward Governor Company and Knowles Intermediate Holding, Inc. and Knowles Electronics Holdings, Inc. dated May 20, 2003 incorporated by reference to Exhibit 10.25 to Form 8-K filed with the Securities and Exchange Commission June 16, 2003.

     Ruwido (Infrared) Divestiture Indemnifications In connection with the sale of the Ruwido business, the Company has agreed to indemnify certain liabilities, losses or claims up to a total of $0.1 million. The Company believes that any claim would not have a material impact on the Company’s financial position.

     The foregoing summary of the indemnities made by the Company in connection with the sale of the Ruwido business is qualified in its entirety by reference to the Share Deal agreed by and between Knowles Intermediate Holding, Inc. and FM Electronics-Holding GmbH and WEHA Holding GmbH dated July 29, 2003 incorporated by reference to Exhibit 10.27, a copy of which was attached as an exhibit to the Form 10-Q for the period ended June 30, 2003.

     Other Commitments and Contingencies The Company is involved in various lawsuits, claims, investigations and proceedings including patent and commercial matters that are in the ordinary course of business. The Company cannot at this time estimate with any certainty the impact of such matters on its financial position.

     Product Warranties The Company provides an accrual for estimated future warranty costs at the time products are sold and periodically adjusts the accrual to reflect actual experience. The warranty on products sold generally extends from one to three years.

     Changes in the Company’s accrual for warranty during the period are as follows:

         
    2004
Balance December 31, 2003
  $ 2,282  
Settlements made during the period
    (462 )
Provision for warranty liability on sales
    562  
Adjustments in estimates for pre-existing warranties
    (603 )
 
   
 
 
Balance June 30, 2004
  $ 1,779  
 
   
 
 

10. Retirement Plans

     Components of net periodic benefit cost for the three months ended June 30 are as follows:

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    U.S. Plans
  Foreign Plans
    2004
  2003
  2004
  2003
Components of net periodic benefit cost:
                               
Service cost
  $ 308     $ 411     $ 83     $ 49  
Interest cost
    1,092       957       215       127  
Expected return on plan assets
    (1,150 )     (1,108 )     (204 )     (120 )
Amortization of prior service cost
    23       24              
Amortization of transitional asset
                3       2  
Recognized actuarial (gain) or loss
                114       67  
Expected contributions from employees
                (15 )     (8 )
 
   
 
     
 
     
 
     
 
 
Net periodic benefit cost
  $ 273     $ 284     $ 196     $ 117  
 
   
 
     
 
     
 
     
 
 

     Components of net periodic benefit cost for the six months ended June 30 are as follows:

                                 
    U.S. Plans
  Foreign Plans
    2004
  2003
  2004
  2003
Components of net periodic benefit cost:
                               
Service cost
  $ 689     $ 984     $ 147     $ 98  
Interest cost
    1,935       1,915       379       253  
Expected return on plan assets
    (2,150 )     (2,216 )     (359 )     (239 )
Amortization of prior service cost
    43       62       (1 )      
Amortization of transitional asset
                6       4  
Recognized actuarial (gain) or loss
                201       134  
Expected contributions from employees
                (26 )     (17 )
 
   
 
     
 
     
 
     
 
 
Net periodic benefit cost
  $ 517     $ 745     $ 347     $ 233  
 
   
 
     
 
     
 
     
 
 

     In March 2004, the Company made a contribution of $331 to its U.S. defined benefit plan.

Item 2. Management’s Discussion and Analysis of Financial Condition and Results of Operations

     In 2003, the Company completed a program to divest its non-core businesses and to focus on its core microacoustic business. On July 29, 2003 the Company completed the sale of its Ruwido Austria GmbH subsidiary, whose operations made up the Infrared division, to FM Electronic Holdings. On May 30, 2003, the Company completed the sale of its Synchro-Start division to Woodward Governor Company. The financial statements for the period ended June 30, 2003 have been prepared with Ruwido and Synchro-Start accounted for as discontinued operations under Generally Accepted Accounting Principles (GAAP). (See Note 2 — Discontinued Operations).

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Table of Contents

Quarter Ended June 30, 2004 Compared to Quarter Ended June 30, 2003

     The table below shows the principal line items from our consolidated income statements for the six months ending June 30.

                                 
                    $   %
                    Increase/   Increase/
                    (decrease)   (decrease)
    Three months   Three months   from prior   from prior
$000s   ended 6/30/04
  ended 6/30/03
  year
  year
Net sales
  $ 44,774     $ 38,906     $ 5,868       15.1 %
Cost of sales
    25,001       18,928       6,073       32.1 %
 
   
 
     
 
     
 
         
Gross margin
  $ 19,773     $ 19,978     $ (205 )     -1.0 %
Gross margin %
    44.2 %     51.3 %                
Research and development
    2,857       2,880       (23 )     -0.8 %
Sales and marketing
    2,840       2,279       561       24.6 %
General and administrative
    6,047       4,840       1,207       24.9 %
 
   
 
     
 
     
 
         
Total operating expenses
  $ 11,744     $ 9,999     $ 1,745       17.5 %
Impairment of assets held for sale
    850             850       n/a  
Restructuring expenses
    16             16       n/a  
 
   
 
     
 
     
 
         
Operating income from continuing operations
  $ 7,163     $ 9,979     $ (2,816 )     -28.2 %
Loss on extinguishment of debt
    2,256             2,256       n/a  
Interest expense, net
    8,173       9,665       (1,492 )     -15.4 %
 
   
 
     
 
     
 
         
Income (loss) from continuing operations, before tax
  $ (3,266 )   $ 314     $ (3,580 )     -1140.1 %
Income tax
    276       1,044       (768 )     -73.6 %
 
   
 
     
 
     
 
         
Income (loss) from continuing operations, after tax
  $ (3,542 )   $ (730 )     (2,812 )     385.2 %
Income from discontinued operations, after tax
          25,625       (25,625 )     -100.0 %
Net income (loss)
  $ (3,542 )   $ 24,895     $ (28,437 )     -114.2 %
 
   
 
     
 
     
 
         
EBITDA from continuing operations
  $ 9,309     $ 11,899     $ (2,590 )     -21.8 %

     EBITDA is defined as earnings before interest, taxes, depreciation and amortization and is presented solely as a supplemental disclosure because we believe that it is a widely used measure of operating performance and because of debt covenants based on a defined EBITDA.

                                 
                    $ increase/   % increase/
    Three months   Three months   (decrease)   (decrease)
$000s   ended 6/30/04
  ended 6/30/03
  from prior year
  from prior year
Operating income from continuing operations
    7,163       9,979     $ (2,816 )     -28.2 %
Depreciation and amortization
    2,146       1,920       226       11.8 %
 
   
 
     
 
     
 
         
EBITDA from continuing operations
    9,309       11,899     $ (2,590 )     -21.8 %
 
   
 
     
 
     
 
         

     Sales increased $5.9 million or 15.1% in the second quarter 2004 compared to the same quarter of 2003. The increase in sales is due to increased demand for transducers and increasing sales of the company’s silicon microphone (“Sisonic”) which was introduced in the summer of 2003.

     Cost of sales as a percent of sales increased by 7.1 percentage points or $6.1 million in the second quarter of 2004 compared to the same period the prior year. The increase in costs in both dollar and percentage terms is primarily associated with the production ramp up costs of Sisonic and higher overall sales levels.

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     Research and development expenses in the second quarter of 2004 were consistent with the same period in the prior year. Sales and marketing expenses increased 24.6% primarily related to the Sisonic product line. General and administrative expenses increased by 24.9% due to higher employee benefit and information system support costs. Total operating expenses increased by $1.7 million or 17.5% due to the increased sales and marketing expense and general and administrative expenses.

     A charge of $0.9 million for the impairment of assets held for sale was recorded in the second quarter of 2004 representing the revaluation of our Elgin, Illinois facility to fair market value.

     Restructuring expenses were recorded in the second quarter associated with the closure of our Elgin, Illinois facility. The Elgin facility is scheduled to close in the third quarter of 2004.

     Operating income from continuing operations in the second quarter of 2004 decreased by $2.8 million or 28.2% from the second quarter of 2003 due to the increased costs associated with increasing Sisonic production, the higher operating expenses and the impairment of assets held for sale, only partially offset by additional margin from increased sales.

     The April 2004 refinancing of the Tranche C portion of our Credit Agreement resulted in a $2.3 million loss on extinguishment of debt. This amount reflected the write-off of previously deferred charges associated with the origination of the Tranche C debt as well as a prepayment penalty paid to the Tranche C lenders.

     In connection with our June 1999 recapitalization, we currently have significant senior debt and senior subordinated debt. Net interest expense decreased by $1.5 million in the second quarter of 2004 compared to the second quarter of 2003 primarily due to the Tranche C refinancing, which replaced $36 million of 18.5% Tranche C debt with $48 million of Tranche D debt, which has a variable interest rate, currently priced at an 8.3% interest rate.

     The second quarter of 2003 included $25.6 million income from discontinued operations, primarily made up of the gain on the sale of Synchro-Start net of the loss on the sale of Ruwido.

     Income tax expense was $0.3 million in the second quarter of 2004 compared to $1.0 million in the second quarter of 2003. We are providing tax consistent with the expected taxes in foreign locations.

     We reported a net loss of $3.5 million for the second quarter of 2004, primarily due to the $2.3 million of loss on the extinguishment of debt and $0.9 million impairment of assets held for sale. We reported net income of $24.9 million for the second quarter of 2003, including the $25.6 million in income from discontinued operations net of taxes.

     EBITDA from continuing operations decreased by $2.6 million or 21.8% in the second quarter of 2004 due to the costs associated with Sisonic and increased sales and marketing and general and administrative expenses, only partially offset by higher sales.

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Six months ended June 30. 2004 Compared to the Six Months Ended June 30, 2003

     The table below shows the principal line items from our consolidated income statements for the six months ending June 30.

                                 
                    $   %
                    Increase/   Increase/
    Six months   Six months   (decrease) from   (decrease) from
$000s   ended 6/30/04
  ended 6/30/03
  prior year
  prior year
Net sales
  $ 90,102     $ 76,410     $ 13,692       17.9 %
Cost of sales
    49,045       37,874       11,171       29.5 %
 
   
 
     
 
     
 
         
Gross margin
  $ 41,057     $ 38,536     $ 2,521       6.5 %
Gross margin %
    45.6 %     50.4 %                
Research and development
    5,579       5,170       409       7.9 %
Sales and marketing
    5,330       4,422       908       20.5 %
General and administrative
    11,386       10,527       859       8.2 %
 
   
 
     
 
     
 
         
Total operating expenses
  $ 22,295     $ 20,119     $ 2,176       10.8 %
Impairment of assets held for sale
    850             850       n/a  
Restructuring activity
    (70 )           (70 )     n/a  
 
   
 
     
 
     
 
         
Operating income from continuing operations
  $ 17,982     $ 18,417     $ (435 )     -2.4 %
Loss on extinguishment of debt
    2,256       1,100       1,156       105.1 %
Interest expense, net
    16,773       17,815       (1,042 )     -5.8 %
 
   
 
     
 
     
 
         
Income from continuing operations, before tax
  $ (1,047 )   $ (498 )   $ (549 )     110.2 %
Income tax
    1,218       1,287       (69 )     -5.4 %
 
   
 
     
 
     
 
         
Income (loss) from continuing operations, after tax
  $ (2,265 )   $ (1,785 )     (480 )     26.9 %
Income from discontinued operations, after tax
          26,734       (26,734 )     n/a  
 
   
 
     
 
     
 
         
Net income (loss)
  $ (2,265 )   $ 24,949     $ (27,214 )     -109.1 %
 
   
 
     
 
     
 
         
EBITDA from continuing operations
  $ 22,040     $ 22,561     $ (521 )     -2.3 %

     EBITDA is defined as earnings before interest, taxes, depreciation and amortization and is presented solely as a supplemental disclosure because we believe that it is a widely used measure of operating performance and because of debt covenants based on a defined EBITDA.

                                 
                    $ increase/   % increase/
                    (decrease)   (decrease
    Six months   Six months   from prior   from prior
$000s   ended 6/30/04
  ended 6/30/03
  year
  year
Operating income from continuing operations
  $ 17,982     $ 18,417     $ (435 )     -2.4 %
Depreciation and amortization
    4,058       4,144       86       -0.2 %
 
   
 
     
 
     
 
         
EBITDA from continuing operations
    22,040       22,561     $ (521 )     -2.3 %
 
   
 
     
 
     
 
         

     Sales increased $13.7 million or 17.9% in the first six months 2004 compared to the same period of 2003. The increase in sales is due to increased demand for transducers and increasing sales of the company’s silicon microphone (“Sisonic”) which was introduced in the summer of 2003.

     Cost of sales as a percent of sales increased 4.8 percentage points or $11.2 million in the first six months of 2004 compared to the same period the prior year. The increase in costs in both dollar and percentage terms is primarily associated with the production ramp up costs of Sisonic and higher overall sales levels.

     Research and development expenses in the first six months of 2004 increased by 7.9% due to higher personnel costs and increased project expenses. Sales and marketing expenses increased 20.5% in the first six months of 2004 to support the Sisonic product line. General and administrative expenses increased by 8.2% primarily due to higher information system support costs and employee benefit expenses.

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     A charge of $0.9 million for the impairment of assets held for sale was recorded in the second quarter of 2004 representing the revaluation of our Elgin, Illinois facility to fair market value.

     Operating income from continuing operations in the first six months of 2004 decreased by $0.4 million compared to the same period in 2003 due to the increased costs associated with increasing Sisonic production, the impairment of assets held for sale and higher operating expenses, only partially offset by additional margin from increased sales.

     The April 2004 refinancing of the Tranche C portion of our Credit Agreement resulted in a $2.3 million loss on extinguishment of debt. This amount reflected the write-off of previously deferred charges associated with the origination of the Tranche C debt as well as a prepayment penalty paid to the Tranche C lenders. The March 2003 refinancing of the Tranche A portion of our Credit Agreement resulted in a $1.1 million loss on extinguishment of debt, reflecting the write-off of previously deferred financing fees.

     In connection with our June 1999 recapitalization, we currently have significant senior debt and senior subordinated debt. Net interest expense decreased by $1.0 million in the first six months of 2004 compared to the same period in 2003 primarily due to more favorable interest rates associated with the refinancing of the Tranche C debt.

     The first six months of 2003 included $26.7 million income from discontinued operations, primarily made up of the gain on the sale of Synchro-Start net of the loss on the sale of Ruwido.

     Income tax expense was $1.2 million in the first six months of 2004 compared to an expense of $1.3 million in the first six months of 2003. We are providing tax consistent with the expected taxes in foreign locations.

     We reported a net loss of $2.3 million for the first six months of 2004, primarily due to the $2.2 million of loss on the extinguishment of debt and $0.9 million impairment of assets held for sale. We reported net income of $24.9 million for the same period in 2003, primarily due to the $26.7 million in income from discontinued operations, net of taxes.

     EBITDA from continuing operations decreased by $0.5 million in the first six months of 2004 compared to the year earlier period due to increased operating expenses partially offset by the margin on higher sales.

Liquidity and Capital Resources

     We have historically used available funds for capital expenditures and working capital management. These funds have been obtained from operating activities and from lines of credit. We also will have substantial interest expense of approximately $32 to $36 million each year.

     We are a holding company. Our subsidiaries conduct substantially all of our consolidated operations and own substantially all of our consolidated assets. Consequently, our cash flow and our ability to meet our debt service obligations depends substantially upon the cash flow of our subsidiaries and the payment of funds by our subsidiaries to us in the form of loans, dividends or otherwise.

     In association with its recapitalization on June 30, 1999 the Company borrowed $200 million under a Credit Agreement in two facilities, a Tranche A Facility of $50 million and a Tranche B Facility of $150 million. On June 30, 1999, the Company also borrowed $153.2 million under a senior subordinated note agreement. The Company borrowed an additional $10 million in Senior Subordinated Debt in August 2002, as required under the Amendment and Waiver to the Credit Agreement dated May 10, 2002. In the first quarter of 2003, the Company repaid $7.7 million of principal on the B Facility as required under the Excess Cash provision of the Credit Agreement. On March 25, 2003, the Company entered into the Fifth Amendment of the Credit Agreement. The Fifth Amendment refinanced $31.7 million of the Credit Agreement, replacing the balance of the original Tranche A Facility with a Tranche C Facility and revising certain terms and conditions of the Credit Agreement. In May 2003 the Company obtained Amendment Number Six and Waiver that approved the sale of Synchro-Start and Ruwido under certain conditions. The Company completed the sale of the Synchro Start division May 30, 2003 and prepaid $42 million of Tranche

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B Facility loans. An additional prepayment of $2.3 million related to the Synchro Start sale was made in November 2003. The Company completed the sale of Ruwido in July 2003 and prepaid $1 million of the Tranche B loans in July 2003.

     On April 14, 2004 the Company obtained a Seventh Amendment to its Credit Agreement which replaced the $36 million Tranche C Facility with a $48 million Tranche D Facility at reduced interest rates and more favorable terms. The Tranche D loans bear interest at the Company’s option of a Libor rate plus 7.25% or the U.S. prime rate plus 6.25%. On the date of the refinancing, the applicable rate of the Tranche D loan was 8.35% compared to the rate of 18.5% in the Tranche C loan. The Company paid a related prepayment penalty of $1.1 million to the Tranche C debtholders.

     Under the amended terms of the Credit Agreement, the Company must maintain certain financial ratios. The two primary ratios the Company must maintain are the leverage ratio, which is total net debt divided by EBITDA and the interest coverage ratio, which is EBITDA divided by net cash interest expense. The Company is required to maintain its leverage ratio below a specified level and its interest coverage ratio above a specified level.

     For purposes of calculating the required ratios, under the amended terms of the Credit Agreement, EBITDA excludes up to $7.5 million in cash charges related to the nonrecurring costs of restructuring overhead in the three year period 2003 through 2005. These restructuring costs will be related to the Company’s announced closure of its Elgin facility and other activities to reduce overhead costs.

     The required ratios as amended in the Seventh Amendment for future year-ends are as follows:

                 
            Required
    Required   Interest
    Leverage   Coverage
    Ratio
  Ratio
December 31, 2004
    6.50       1.25  
December 31, 2005
    6.00       1.35  
December 31, 2006
    5.50       1.45  

     We expect to be able to comply with the required covenants. However, our ability to meet these covenants is highly dependent upon market and competitive conditions. If future results are lower than planned, the company may be unable to comply with the debt covenants or make required debt service payments. Such inability could have a material adverse impact on the Company’s financial condition, results of operations or liquidity.

     The Credit Agreement as amended provides total credit of $154.6 million, including a $15 million in Revolving Credit facility that was not utilized as of June 30, 2004. The following table summarizes the Company’s actual credit amounts outstanding as of June 30, 2004:

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    Total credit
    outstanding as of
($000s)   June 30, 2004
Revolving Credit Facility
  $  
Term B Facility
    91.6  
Term D Facility
    48.0  
 
   
 
 
Total Credit Agreement
  $ 139.6  
 
   
 
 
13 1/8% Senior Subordinated Notes due 2009
    151.0  
10% Senior Subordinated Notes due 2009
    10.0  
 
   
 
 
Total Long Term Notes Payable
  $ 300.6  
 
   
 
 

     Interest rates on the Revolving Credit Facility are 4 percentage points above the London Inter Bank Offered Rate (LIBOR). Interest on the Tranche B Facility bears interest (at the Company’s option) at either: 1.) LIBOR plus 5.0% or 2.)U.S. Prime Rate plus 4.0%. The Tranche D facility bears interest, at the Company’s option at either 1.) LIBOR plus 7.25% or 2.) Prime Rate plus 6.25%. (See Note 6 — Notes Payable)

     The principal on the Revolving Credit Facility and the Term B facility is due in four principal payments from September 30, 2006 to June 29, 2007. The Term D Facility is payable in full on June 29, 2007.

     Net cash provided by operating activities was $2.1 million in the first six months of 2004 compared to $2.9 million from operating activities in the first six months of 2003. The decrease of $1.8 million is due to the absence, in 2004, of cash flow from the discontinued operations which were sold, partially offset by improved cash flow from continuing operations. The net loss from continuing operations was $2.3 million in the six months ended June 30, 2004 and $1.8 million in the same period in the prior year. The impairment of assets held for sale of $0.9 million was a non-cash writedown in the first six months of 2004. Inventory increased by $4.9 million in 2004 compared to a decrease in inventory of $3.0 million in 2003, due to the start-up of Sisonic and increased inventory in transducers and electro-mechanical controls designed to be responsive to increased customer demand. Accounts payable increased $3.1 million in the first six months of 2004 compared to a decrease of $1.4 million in the same period in 2003, due to increased inventory purchases and capital investments. Other current liabilities decreased by $1.5 million in the first six months of 2004 compared to a decrease of $4.3 million in the same period of 2003 due to a decrease in the prior year in the accrual for warranty and rebates. Net cash provided by discontinued operating activities (SSPI and Ruwido) added $3.8 million to the prior year.

     Net cash used in investing activities was $8.5 million in the first six months of 2004 compared to net cash provided of $41.3 million in the first six months of 2003. The net cash outflow from investing activities in the six months ending June 30, 2004 was due to net purchases of property, plant and equipment for new product introductions and expansion of Asian production facilities. In the six months ending June 30, 2003, the $4.4 million of cash used for purchases of property, plant and equipment was offset by the $45.8 million provided by the sale of SSPI and Ruwido.

     Net cash from financing activities was $9.5 million in the first six months of 2004 compared to a use of $50.9 million in the first half of 2003. The activity in 2004 reflects the Refinancing of debt in April 2004, which resulted in the payment of Tranche C debt of $35.7 million and the borrowing of $48.0 million of Tranche D debt at a more favorable interest rate. Associated with this April 2004 refinancing was the payment of $1.6 million in financing fees related to the Tranche D loan and a prepayment penalty of $1.1 million on the Tranche C debt. The net cash used from financing activities in the six months ended June 30, 2003 reflects the payment of debt related to the sale of SSPI and Ruwido of $42.0 million, and transactions associated with the refinancing of the Tranche A facility, including the completion of the borrowing of the Tranche C Facility of $35.0 million and the payment of the $33.5 million of Tranche A Facility. In addition, the six months ended June 2003 included the payment of $7.7 million of principal of Tranche B Facility associated with an excess cash calculation as of December 2002.

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     The change in net cash in the first six months of 2004 was an increase in cash of $3.1 million, as cash provided by financing activities of $9.5 million and $2.1 in cash provided by operating activities was only partially offset by cash used in investing activities of $8.5 million. In the six months of 2003, net cash decreased by $6.7 million, as the sale of SSPI and Ruwido was cash neutral (net cash proceeds were used to reduce debt) and bank debt was reduced by $7.7 million due to the excess cash calculation.

     We expect capital expenditures of $18 to $23 million in 2004, funded by operating activities and lines of credit. We expect our major capital expenditures in 2004 will primarily be to support increased capacity, especially for the Sisonic product line and new product introductions. The amount and timing of actual capital expenditures may be different than our current expectations.

Forward-Looking Statements

     This Quarterly Report on Form 10-Q contains “forward-looking statements” within the meaning of the Private Securities Litigation Reform Act of 1995. These statements are based on the Company’s current plans and expectations as of the date of this document and involve risks and uncertainties that may cause actual results to differ materially from the forward-looking statements. Generally, the words “believe,” “expect,” “estimate,” “anticipate,” “will” and similar expressions identify forward-looking statements.

     Important factors that could cause such differences include, among others: general economic conditions in the U.S. and worldwide; fluctuations in currency exchange rates and interest rates; dependence on our largest customers and key suppliers; the competitive environment applicable to the Company’s operations; greater than expected expenses associated with the Company’s activities or personnel needs; changes in accounting assumptions; changes in customers’ business environments; implementation of new software systems; regulatory, legislative and judicial developments, including environmental regulations; ability to generate sufficient liquidity to service debt obligations; and ability to maintain compliance with debt covenants.

     The risks included here are not exhaustive. New risk factors emerge from time to time and it is not possible for management to predict all such risk factors or to assess the impact of such risk factors on the Company’s business. Accordingly, the Company undertakes no obligation to publicly update or revise any forward-looking statements, whether as a result of new information, future events or otherwise.

Item 3. Qualitative and Quantitative Disclosures about Market Risk

     We are exposed to foreign currency exchange rate risks. Our revenues are primarily denominated in the U.S. dollar. During the first six months of 2004, approximately 93% of our revenue was denominated in U.S. dollars, approximately 4% was denominated in Japanese Yen and the balance denominated in other foreign currencies. None of the revenue that is earned in foreign currencies is hedged. Some of our expenses are denominated in the local currencies of the United Kingdom, China, Japan, Malaysia and Taiwan, none of which are hedged. A number of the currencies in which are expenses are denominated are closely tied to the U.S. Dollar. China has had a managed floating exchange rate since 1994 and the exchange rate to the U.S. Dollar has been effectively fixed since 1996. Malaysia has practiced a fixed exchange rate regime since 1998 and the exchange rate to the U.S. Dollar has been effectively fixed since then. In addition to revenue and expenses, we have certain contractual obligations that are expressed in a foreign currency. These obligations are hedged in order to limit the Company’s liability.

     We do not invest in speculative or derivative financial instruments. We have significant amounts of debt that are subject to interest rate fluctuation risk. The amounts outstanding under the term loans of the Credit Agreement have variable interest rates and, therefore, adjust to market conditions. An increase or a decrease of 1 percentage point in the interest rate of the loans under the Credit Agreement would change our annual interest expense by $1.4 million. We have $151 million outstanding in 13 1/8% notes due in 2009. The estimated fair value of the notes as of June 30, 2004 is 104% of their face value or $160 million based on current market prices. The fair value of the Tranche B loan, Tranche D loan and 10% Notes are estimated to be $92, $48 and $10 million respectively.

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Item 4. Controls and Procedures

     As of the end of the period covered by this report, June 30, 2004, the Company carried out an evaluation, under the supervision and with the participation of the Company’s management, including the Company’s Chief Executive Officer and Chief Financial Officer, of the effectiveness of the design and operation of the Company’s disclosure controls and procedures (as defined in Rules 13a-15(e) and 15d-15(e) under the Securities Exchange Act of 1934). Based upon that evaluation, the Chief Executive Officer and Chief Financial Officer concluded that the Company’s disclosure controls and procedures are effective in ensuring that information required to be disclosed in the reports the Company files and submits under the Exchange Act is recorded, processed, summarized and reported as and when required.

     There was no change in the Company’s internal controls over financial reporting during the period covered by this report that has materially affected, or is reasonably likely to materially affect, the Company’s internal control over financial reporting.

Part II. Other Information

Item 6. Exhibits and Reports on Form 8-K

Exhibits

     
10.26
  Amendment No. 6 and Waiver dated as of May 28, 2003 to the Credit Agreement dated as of June 28, 1999, as amended and restated as of July 21, 1999, as amended, among Knowles Electronics Holdings, Inc.; the financial institutions party thereto as Lenders; JPMorgan Chase Bank as administrative agent and Morgan Stanley Senior Funding, Inc. as Syndication Agent.
 
   
10.27
  Seventh Amendment to Credit Agreement and Second Amendment to Security Agreement dated as of April 8, 2004 among Knowles Electronics Holdings, Inc., the financial institutions listed on the signature pages hereof, JPMorgan Chase bank as agent for the Lenders, and for purposes of Sections 2,5 and 6 hereof, the Loan Parties listed on the signature pages hereof, with reference to the Credit Agreement dated as of June 28, 1999, as amended and restated July 21, 1999, as amended, among Knowles Electronics Holdings, Inc.; the financial institutions party thereto as Lenders; JPMorgan Chase Bank as administrative agent and Morgan Stanley Senior Funding, Inc. as Syndication Agent.
 
   
31.A
  Certification pursuant to Section 302 of Sarbanes-Oxley Act of 2002
 
   
31.B
  Certification pursuant to Section 302 of Sarbanes-Oxley Act of 2002

Reports on Form 8-K

     None

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SIGNATURES

     Pursuant to the requirements of the Securities Exchange Act of 1934, the Registrant has duly caused this Quarterly Report on Form 10-Q for the quarter ended June 30, 2004, to be signed on its behalf by the undersigned thereunto duly authorized.

         
 
  KNOWLES ELECTRONICS HOLDINGS, INC.
 
       
  By   /s/ JAMES H. MOYLE
     
 
      James H. Moyle,
      Executive Vice President & CFO,
      (As duly authorized officer and as the principal financial and accounting officer)
 
       
Date: August 12, 2004
       

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